Hearing Prado already had a shock blow

AssangeMX
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11/8/2025 8:04am
Beagle wrote:

Prado must be shocked!

This is the reason the like button was invented!!!

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Motofinne
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11/8/2025 8:12am

KTM/WP North America has to get their shit together. Or Pit Beirer has to send some of the European suspension technicians over there the coming month and figure out what they do wrong in NA.

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11/8/2025 8:17am

Would a nitrogen bladder failure cause this?  

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coopernicus
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11/8/2025 8:20am
mx691 wrote:

Broken spring? Or does a shock compress if it ”blows” regardless if spring is intact?

FGR01 wrote:
Exactly.  Looks like a broken spring or the top or bottom spring perch.  If the spring is intact the shock will still have its ride height...

Exactly.  Looks like a broken spring or the top or bottom spring perch.  If the spring is intact the shock will still have its ride height even if the damping is faded or "blown".

Agreed unless there is a materials failure causing a shaft seizure not allowing it to fully extend. I've had that happen on an old twin shock application (sighting lap for a Pagoda Hare Scrambles over 40 years ago). Those shocks were old S&Ws on my Can-Am and were notorious for failing and seizing up due to bent shafts, bent bodies, and internal galling.

I would place my money on the difference of AMA and GP KTM Group on shock/oil materials (mostly metallurgy, though). Maybe the GP bikes use a metal alloy that is out of line with AMA rules or even California "toxicity" rules?  Just my Saturday morning ramblings!

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The Shop

FGR01
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11/8/2025 8:30am

Would a nitrogen bladder failure cause this?  

No, because even if the bladder totally fails, the nitro and oil mix but the internal pressure in the shock remains the same.   Granted, you'd have totally foamed, cavitated oil and complete loss of damping, but it would not really affect ride height and cause the bike to sag half way down the stroke.

As a side note, the bladder design is pretty universal, time-tested, and not really unique to KTM compared to every other shock.   Not a likely failure point, anyway.

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TeamGreen
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11/8/2025 8:44am

Shock collar failed or lower spring cup?

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wrc777
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11/8/2025 8:49am

I wonder how many failures it will take before Balaj pulls the plug on wp and outsources suspension to kyb or Showa. I think it could be coming due to cost at some point anyway. 

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philG
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11/8/2025 8:57am

If you keep having the same failures, it means 2 things.  Your designers cant design, or the load case they are designing for is incorrect. 

Either way , we have had single shock suspension now, in its current form, since 1981, and you dont suddenly lose the ability to make stuff that works. 

Unless you want to go back to the moon. 

 

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Ozy
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11/8/2025 9:11am

Was this Prado riding with his 2024 MXGP suspension?

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RACING
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11/8/2025 9:16am
RACING wrote:
Two fun facts: I have the feeling the guy who shot the images didn't even notice what he was filming (not surprising if it's Lebig himself...

Two fun facts: I have the feeling the guy who shot the images didn't even notice what he was filming (not surprising if it's Lebig himself, who doesn't know squat about bikes), since there's not ONE word anywhere in the intro or elsewhere on the site (except now in comments). And it happened just after Prado said he put his 2024 settings back and everything immediately felt perfect.

😄

 

aees wrote:

It was for outdoors he put his 2024 setting back i understood it.

Since they start SX testing, I think he was talking about the suspension he used in 24 AMA SX at the beginning of the season. 

aees
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11/8/2025 9:16am
philG wrote:
If you keep having the same failures, it means 2 things.  Your designers cant design, or the load case they are designing for is incorrect. Either way...

If you keep having the same failures, it means 2 things.  Your designers cant design, or the load case they are designing for is incorrect. 

Either way , we have had single shock suspension now, in its current form, since 1981, and you dont suddenly lose the ability to make stuff that works. 

Unless you want to go back to the moon. 

 

My guess is that they have a setting they really like, like a setup that works much better than the alternatives.

Could be things like low or high bladder pressure. I know there is WP setups from factory suspension mechanics with really low bladder pressures compared to normal.

Not saying that's the issue, but as big variety as I have seen, wouldn't be surprised they found something really good performance and feeling wise, but it isnt sustainable.

 

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aees
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11/8/2025 9:21am
RACING wrote:
Two fun facts: I have the feeling the guy who shot the images didn't even notice what he was filming (not surprising if it's Lebig himself...

Two fun facts: I have the feeling the guy who shot the images didn't even notice what he was filming (not surprising if it's Lebig himself, who doesn't know squat about bikes), since there's not ONE word anywhere in the intro or elsewhere on the site (except now in comments). And it happened just after Prado said he put his 2024 settings back and everything immediately felt perfect.

😄

 

aees wrote:

It was for outdoors he put his 2024 setting back i understood it.

RACING wrote:

Since they start SX testing, I think he was talking about the suspension he used in 24 AMA SX at the beginning of the season. 

I interpreted it like it was for outdoors, hel felt right at home he said in the interview like everything back to normal, they just threw the stuff on for a day.

bht maybe you are right, might have been referring to both SX and MX. 

Prado was switching shocks during riding SX now someone said in interview, so who knows, maybe new setting failed or old. 

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11/8/2025 9:27am
yak651 wrote:

lol, yeah it was all Chase being a head case…

Same for Vialle (decision not to ride the last moto of the 250 Outdoor championship)...

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ohh_454
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11/8/2025 9:29am

That would be scary as hell having that in the back of your mind racing, especially at their level. No wonder Vialle didn’t want to ride a moto or two. How’s that for some comfort Prado? I bet that didn’t happen at Kawi. 

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ohh_454
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11/8/2025 9:32am

I thought the shocks were good cause KTM has Herlings on them and they don’t blow out with him?

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TeamGreen
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11/8/2025 10:01am

I wonder if Prado bought some of that “Chase Practice Kit”…yet…🤣

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11/8/2025 10:11am

Chase when he saw this thread.

 

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RACING
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11/8/2025 10:17am
aees wrote:

It was for outdoors he put his 2024 setting back i understood it.

RACING wrote:

Since they start SX testing, I think he was talking about the suspension he used in 24 AMA SX at the beginning of the season. 

aees wrote:
I interpreted it like it was for outdoors, hel felt right at home he said in the interview like everything back to normal, they just threw...

I interpreted it like it was for outdoors, hel felt right at home he said in the interview like everything back to normal, they just threw the stuff on for a day.

bht maybe you are right, might have been referring to both SX and MX. 

Prado was switching shocks during riding SX now someone said in interview, so who knows, maybe new setting failed or old. 

Yeah, unclear at this point. Still was a "funny" unwelcome coincidence.

"Man, this is flawless. Or not."

😄

 

 
 
 
 
 
 
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11/8/2025 10:23am
Testing Dungey's old air shock?  Heard Tomac is already in Sexton's dad's DMs asking about practice bike suspension...

Testing Dungey's old air shock?  Heard Tomac is already in Sexton's dad's DMs asking about practice bike suspension...

Screenshot 2025-11-08 6.37.00 AM.png?VersionId=NgBeZZScreenshot 2025-11-08 6.37.13 AM 0
Larry450 wrote:

Seelys shock from 2017 mxon?

That was also “biblical” amounts of mud. Still not a good look.

mxaniac
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11/8/2025 10:33am

I would guess it was an air shock, or someone was using one of the plastic spring compression adjusters.

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philG
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11/8/2025 10:35am

That was also “biblical” amounts of mud. Still not a good look.

It wasnt , and his one the only bike to do it. Twice. 

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tek14
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11/8/2025 10:42am
wrc777 wrote:
I wonder how many failures it will take before Balaj pulls the plug on wp and outsources suspension to kyb or Showa. I think it could...

I wonder how many failures it will take before Balaj pulls the plug on wp and outsources suspension to kyb or Showa. I think it could be coming due to cost at some point anyway. 

Well WP makes frames swingarms and so on fot KTM group not just suspension and KTM owns WP anyway. 

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cwtoyota
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11/8/2025 11:00am
mx691 wrote:

Broken spring? Or does a shock compress if it ”blows” regardless if spring is intact?

FGR01 wrote:
Exactly.  Looks like a broken spring or the top or bottom spring perch.  If the spring is intact the shock will still have its ride height...

Exactly.  Looks like a broken spring or the top or bottom spring perch.  If the spring is intact the shock will still have its ride height even if the damping is faded or "blown".

In my opinion, you are correct.

The lower perch probably popped off and slid down against the linkage.  
These guys run some crazy spring rates in SX and the forces are very high.

The geometry of the groove for the wire clip on those perches is critical and so is the wire ring diameter.
Likely, something was out of spec and the perch / collar popped off.

This wire clip failure is not an issue unique to KTM.
The same thing happened to Cole Seely on his factory CRF450R at the 2017 MXdN at Matterly and I think HRC had other similar failures that same year.


The pressure balance or oil shearing issues Mark Johnson referred to on PulpMX are entirely unrelated to this type of failure and as you said, the bike maintains approximately the same ride height when the shock fades.

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SEEMEFIRST
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11/8/2025 11:01am

It's ridiculous how long this has been happening. 

I wouldn't risk using that shit if I was 26, 7, or 3.

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TeamGreen
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11/8/2025 11:09am
SEEMEFIRST wrote:

It's ridiculous how long this has been happening. 

I wouldn't risk using that shit if I was 26, 7, or 3.

I concur

It’s time to have the meeting with all the riders at the table saying,”WTF?!” 

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zippytech
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11/8/2025 11:13am Edited Date/Time 11/8/2025 11:16am

In my almost 50 years of riding and racing I have never worried about a shock breaking and I have ridden some real junk over the decades. Hell, did Doug Henry even break his shock?

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sandman768
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11/8/2025 11:43am
IMG 3533 3
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NicNak
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11/8/2025 11:58am

Roger Decoster, " I see no issues, just ride the bike. The greats find ways to win not excuses. Sexton & Prado should be able to win regardless of the shock. In the 70's we barely had suspension & I won 5x. Figure it out" 

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11/8/2025 12:15pm
Graybeard wrote:

Was that the intro shoot? And why did no one else report it if so?

Because. Anybody who was invited to the press-day is a Kiss-arse who is shit scared of having their access denied. 

We see what they want us to see. Nothing more. 

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