KTM tests a Carbon-Fiber Chassis in MotoGP

Madkiwi
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9/9/2023 12:09pm
Madkiwi wrote:
Have watched road racing since the early 80's and raced in the 90's...I am yet to fathom why they waste time and money in CF frames...

Have watched road racing since the early 80's and raced in the 90's...I am yet to fathom why they waste time and money in CF frames. Very few have made it work and never for much more than a few races or parts of a season. Even CF Swingarms come and go, never staying more than a season or so.

I have raced with the Britten here in NZ and it was incredible but never faced stiff competition like WSBK, MotGP etc. It came out of the box way faster than any of its (2nd tier) competition and never really faced top-level machinery or nth-degree developed bikes.

It's possible its frame suffered the same too stiff or whatever they ultimately drop them for, issues as all others.

Though the girder front end might have helped offset that.

Do you by chance personally know or know of Andrew Stroud? He and I were teammates at the 1991 Suzuka 8-Hour World Endurance Championship in Japan.

Hi John, I don't know him personally but a friend of mine does.

You must be a VERY fast, world-class road racer to have raced with Andrew. I am envious of your skills and your having raced Suzuka 8 Hour, what an experience that must have been!

2
ando
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9/9/2023 2:29pm
Gravel wrote:
I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give...

I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give rich guys another option to buy crap the rest of us don’t want to pay for. Conevalves and carbon wheels could be the new standard..

Not allowed in AMA racing.

1
sandtrack315
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9/9/2023 5:45pm

My only experience with CF versus aluminum is riding the specialized tarmac and allez. I actually prefer the feedback and stiffness of the allez (the aluminum frame). The carbon feels dead and feels like it steals power under hard acceleration. specialized claims they create a nice feeling frame with geometry, thickness variance, and welds. The Allez is the bike of choice for crits, where crashes are very common. 
 

Bringing that to MX, sure, a CF frame will allow you to do some cool stuff, but you can also probably get close with aluminum, and it’s way more durable. 

3
9/9/2023 7:19pm
early wrote:

Rossi's not a fan

That CF Ducati was not successful. I read that it took much longer to make a different frame in CF than aluminum so changes came about more slowly. 

The Shop

9/9/2023 7:41pm

Had to add a picture of what most people call the sexiest gp bike ever the cagiva 500 factory racer 593 was full carbon 500 2 stroke IMG 7345.jpeg?VersionId=RobjM22Y

15
9/9/2023 7:42pm
Had to add a picture of what most people call the sexiest gp bike ever the cagiva 500 factory racer 593 was full carbon 500 2...

Had to add a picture of what most people call the sexiest gp bike ever the cagiva 500 factory racer 593 was full carbon 500 2 stroke IMG 7345.jpeg?VersionId=RobjM22Y

IMG 7346

5
9/9/2023 7:42pm
Had to add a picture of what most people call the sexiest gp bike ever the cagiva 500 factory racer 593 was full carbon 500 2...

Had to add a picture of what most people call the sexiest gp bike ever the cagiva 500 factory racer 593 was full carbon 500 2 stroke IMG 7345.jpeg?VersionId=RobjM22Y

IMG 7346

IMG 7348.jpeg?VersionId=krOj37Dc8 6ejgE1xcAYH0iPW 0

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Madkiwi
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9/9/2023 9:30pm
Had to add a picture of what most people call the sexiest gp bike ever the cagiva 500 factory racer 593 was full carbon 500 2...

Had to add a picture of what most people call the sexiest gp bike ever the cagiva 500 factory racer 593 was full carbon 500 2 stroke IMG 7345.jpeg?VersionId=RobjM22Y

IMG 7346

IMG 7348.jpeg?VersionId=krOj37Dc8 6ejgE1xcAYH0iPW 0

One of if not the, best-looking bike ever!

From memory, they had flashes of brilliance with Lawson and Kocsinsky but not enough money/team to develop it as fast as the Japanese did.

1
MontesaMan
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9/9/2023 10:19pm Edited Date/Time 9/9/2023 10:22pm

Yamaha TYE 2.0 1

3
#434
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9/10/2023 5:32am Edited Date/Time 9/10/2023 5:34am
early wrote:

Rossi's not a fan

That CF Ducati was not successful. I read that it took much longer to make a different frame in CF than aluminum so changes came about...

That CF Ducati was not successful. I read that it took much longer to make a different frame in CF than aluminum so changes came about more slowly. 

First of all, a CF frame will always take longer and cost more money to make than a metal frame because you have to manufacture a mold and do the the whole CF layup by hand.

The Ducati concept was very different to KTM’s concept. Their frame was tiny and  didn’t extend down to the swingarm or shock tower. The central part of the frame was the engine and CF frame bit was basically the connection from cylinder heads to the tripple clamps. KTM‘s frame resembles more a traditional setup where the engine is just a partly stressed member of the whole package.

So there’s the question is if Ducati‘s CF frame was the problem or if the whole concept of the mini frame didn’t work for MotoGP.

9D2E611F-9CDF-4912-A794-0728B4D7AC52.jpeg?VersionId=VG9TA4uEeNBtxWFeVfMmdHJkgOHxd6

10/6/2023 12:14am

Didn't Teka suzuki have carbon framed RMZ250 in the 2000s? Seem to remember seeing a picture of it around the time Roczen went pro. 

1
10/6/2023 1:27am

The DH mountain bike world is moving to carbon tubes + titanium 3D printed lugs rather than full carbon frames. The Atherton bike was first and it got a bit sneered at at first, but they're all rushing down that route now. No need for expensive molds and they can be quickly and easily tweaked by just re-making the lugs instead of new molds every time, and flex can be built-in/taken out just by changing the tubes. A trellis style frame made this way would make a lot of sense.

2
Jbulz
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10/6/2023 7:46am
mxav8r wrote:
CRM made a complete carbon YZ250F years ago… Never read anything about it though. 

CRM made a complete carbon YZ250F years ago… Never read anything about it though. 

IMG 8554.jpeg?VersionId=fo2keUqWkUT Ea01qW3w

Pretty sure this was just a vinyl wrap.  There's no way you'd make a carbon frame strong enough using the same geometry/dimensions as the aluminum frame.  

5
10/6/2023 10:36am Edited Date/Time 10/6/2023 1:18pm
mxav8r wrote:
CRM made a complete carbon YZ250F years ago… Never read anything about it though. 

CRM made a complete carbon YZ250F years ago… Never read anything about it though. 

IMG 8554.jpeg?VersionId=fo2keUqWkUT Ea01qW3w

Jbulz wrote:

Pretty sure this was just a vinyl wrap.  There's no way you'd make a carbon frame strong enough using the same geometry/dimensions as the aluminum frame.  

It was a full carbon frame prototype built by CRM. They called it the YCF-250. Sophia Paull raced it in WMX:

971030 566156386761888 401206964 n 0

 

They also did an RMZ450 (SCF-450):

http://crmcompositi.com/media/

carbon

1
#434
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10/6/2023 11:12am
The DH mountain bike world is moving to carbon tubes + titanium 3D printed lugs rather than full carbon frames. The Atherton bike was first and...

The DH mountain bike world is moving to carbon tubes + titanium 3D printed lugs rather than full carbon frames. The Atherton bike was first and it got a bit sneered at at first, but they're all rushing down that route now. No need for expensive molds and they can be quickly and easily tweaked by just re-making the lugs instead of new molds every time, and flex can be built-in/taken out just by changing the tubes. A trellis style frame made this way would make a lot of sense.

Like you said, that’s just for fast, low volume production. They‘re actually given away the real benefit of being able to tune the longitudinal and torsional rigidity separately. The beauty of the material lies in anisotropic characteristicS. And so no, a trellis style CF frame wouldn’t make sense. 

1
1
10/6/2023 12:38pm
Gravel wrote:
I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give...

I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give rich guys another option to buy crap the rest of us don’t want to pay for. Conevalves and carbon wheels could be the new standard..

Broseph wrote:
Man I much prefer denting a rim vs exploding a rim.  A good first step for carbon would be spokes. 100% tension, no compression. The nipple...

Man I much prefer denting a rim vs exploding a rim. 

A good first step for carbon would be spokes. 100% tension, no compression. The nipple interface might be a challenge though. 

Wait CF is no good in compression? Why would they use it for cut rate deep dive submarines then? 

1
Bearuno
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10/18/2023 9:01pm

Vins Duecinquanta Carbon Fibre Monocoque Chassis / and CF Girder / Fior Fork :

Vins Duecinquanta CF Monocoque and Girder Forked Chassis - RH side

3
Bearuno
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10/18/2023 9:05pm Edited Date/Time 10/18/2023 9:23pm

 Vins  ( vinsmotor.com ) make the 250 / 288cc V Twin EFI engine - that Langen (Brits) use also - as well as the chassis. You can buy the Road Version, and Track day version. They've even got an 'E" version (Quelle  Horreur ! , I hear from some) of the bike coming .

Full Bike picture:

Vins Duecinquanyta CF Monocoque frame and Girder Forked 250EFI 2T Twin - RH

I've been trying to find pictures of the Steve Roberts (another Dastardly Fuggin Kiwi ! - though originally a Bloody Pom )  'Plastic Fantastic' - a CF / Kevlar Monocoque Chassis'd Suzuki GS100 engined bike , raced by Dave Hiscock, Robert Holden, and others. Prior to that, he'd made a pressed / hand beaten Aluminium Monocoqued Suzuki 1000 in 1982 , that the 'Plastic Fantastic' followed the design from. I'll find them eventually, and put them up - but, perhaps a Horrible Kiwi here may be able to put some pictures up of Steve's bikes

For a bunch of Scoundrels, Cads and Miscreants, those Horrid Kiwis, sure do have some great Engineers / Builders / Innovators. They're a weird and wonderful , but rather 'rat baggish' mob, that's for sure! 

3
10/18/2023 9:33pm
Gravel wrote:
I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give...

I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give rich guys another option to buy crap the rest of us don’t want to pay for. Conevalves and carbon wheels could be the new standard..

Broseph wrote:
Man I much prefer denting a rim vs exploding a rim.  A good first step for carbon would be spokes. 100% tension, no compression. The nipple...

Man I much prefer denting a rim vs exploding a rim. 

A good first step for carbon would be spokes. 100% tension, no compression. The nipple interface might be a challenge though. 

Wait CF is no good in compression? Why would they use it for cut rate deep dive submarines then? 

Because they were ignorant and didn't trust or want to pay for real engineers!

1
1
Bearuno
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10/18/2023 9:36pm Edited Date/Time 10/18/2023 9:46pm

Pictures of Steve Roberts Monocoque Suzukis .

The Silver one is the beaten Aluminium 82 model, the White and Yellow one is the 'Plastic Fantastic' - not all 'Plastic' - see the Swingarm Plate / Hanger(s). The other picture is a build up of the Aluminium bike, Steve to the Left, Dave Hiscock to the right - young fella in the middle, is listed as Ralph. Sorry,  3 posts, as I find it very difficult to post multiple pictures now :

Plastic-Fantastic-carbon-kevlar-monocoque.-1mTerryStevensonPhoto

 

Bearuno
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10/18/2023 9:38pm

Steve-Roberts-monocoque-bikes-in-all-their-beauty.-1mTStevensonPic.jpg?VersionId=CUmf Afj

Bearuno
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10/18/2023 9:43pm

Steve-Ralph-Dave-1024x788 0.jpg?VersionId=56YJiMm

10/18/2023 10:08pm
Bearuno wrote:

Steve-Ralph-Dave-1024x788 0.jpg?VersionId=56YJiMm

That looks like a large micrometer in the background!

image-20231019160721-1

image-20231019160757-2

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Bearuno
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10/18/2023 10:35pm

You've discovered a way to show the Mythic, Glorious, Magnificent 'Royal Ranga Hallo', that we Rangas have.

You will now be hunted down and punished, for revealing a Ranga Secret to the general / low life public! 

Evil Woohoo Whistling .

10/19/2023 12:13am
Bearuno wrote:

Steve-Ralph-Dave-1024x788 0.jpg?VersionId=56YJiMm

That looks like a large micrometer in the background!

That looks like a large micrometer in the background!

image-20231019160721-1

image-20231019160757-2

Wheeling machine?

Bearuno
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10/19/2023 12:32am Edited Date/Time 10/19/2023 12:36am
ksithumper wrote:

Wheeling machine?

English (yes, I'm being pedantic prick) Wheel  probably, knowing Steve Roberts background and the things he made. And, a Fuggin' BIG one at that.  He worked at, I think, Rolls Royce before he went to Un Zud, and taught various forms of Metal Work and Engineering, for many years at TAFEs, Uni's, Colleges etc.

I've come close to getting one a few times, but I really didn't enjoy making MC Fuel tanks, the times I've made them. Though, an English Wheel would make it far easier. Far easier than the Mallets / Hammers and Leather bags / Tree Trunks etc I used / rigged up, that's for sure. I may one day get one, I suppose.  But it will be an old, beautiful Brit (probably) made one, rather than the crap that you can get easily.  I need to start haunting the Equipment and Machinery Auctions again. 

PS:

ksithumper - Have you got a Marty Moates type one, or perhaps, one of those lovely Mk2 (?) Faber frames? I think they make replica Mk1s, as well as their own  'Mk2' type:

Faber Frames KSI Thumper - modern day - from RH sideJust a gorgeous machine!

2
10/19/2023 3:41am
Bearuno wrote:
English (yes, I'm being pedantic prick) Wheel  probably, knowing Steve Roberts background and the things he made. And, a Fuggin' BIG one at that.  He worked...

English (yes, I'm being pedantic prick) Wheel  probably, knowing Steve Roberts background and the things he made. And, a Fuggin' BIG one at that.  He worked at, I think, Rolls Royce before he went to Un Zud, and taught various forms of Metal Work and Engineering, for many years at TAFEs, Uni's, Colleges etc.

I've come close to getting one a few times, but I really didn't enjoy making MC Fuel tanks, the times I've made them. Though, an English Wheel would make it far easier. Far easier than the Mallets / Hammers and Leather bags / Tree Trunks etc I used / rigged up, that's for sure. I may one day get one, I suppose.  But it will be an old, beautiful Brit (probably) made one, rather than the crap that you can get easily.  I need to start haunting the Equipment and Machinery Auctions again. 

PS:

ksithumper - Have you got a Marty Moates type one, or perhaps, one of those lovely Mk2 (?) Faber frames? I think they make replica Mk1s, as well as their own  'Mk2' type:

Faber Frames KSI Thumper - modern day - from RH sideJust a gorgeous machine!

Bear, see DM.

1
10/19/2023 7:42am
TeamGreen wrote:
Honda…Yamaha…John Britten…even, very quietly, some Italian folks…DECADES ago… I’m jus’ sayin…

Honda…Yamaha…John Britten…even, very quietly, some Italian folks…DECADES ago…

I’m jus’ sayin…Laughing

I watched a documentary about the Britten, that bike was something special. Would have been nice to see it make it farther. 

1
philG
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GB
10/19/2023 10:18am

Ignoring the amount of work required to make it in the first place, keeping on top of the integrity of the Carbon Fibre is a huge amount of time and effort that requires a lot of investment in staff and equipment. 

And as has been said, its been done, many many times before. 

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