yamaha Japan yzf 450 2020 - NEW HEAD

4/17/2019 12:15pm
Mm471 wrote:
Don’t finger follower also allow more flexible valve spacing/position?
I’m sure as the fingers can be shaped in all different ways to accommodate valve position in the head.
usp4u
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4/17/2019 1:36pm
Something I failed to consider here and is a BIG benefit.......

Different follow geometry will allow making increased ratio from the contact point of the lobe out to the contact of the valve tip....just like a rocker arm. This could allow for less aggressive overall cam profiles while achieving desired lift and ramp speed goals.
sesker15
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4/17/2019 1:40pm
3
4/17/2019 1:54pm
usp4u wrote:
Something I failed to consider here and is a BIG benefit....... Different follow geometry will allow making increased ratio from the contact point of the lobe...
Something I failed to consider here and is a BIG benefit.......

Different follow geometry will allow making increased ratio from the contact point of the lobe out to the contact of the valve tip....just like a rocker arm. This could allow for less aggressive overall cam profiles while achieving desired lift and ramp speed goals.
Now your thinking. KTM, the leader in moto engine HP, has been running this design for years on their 250 and everyone else is just getting on board. The cam profiles are getting squarer in shape if you will with the advancement in follower design. Car engines will all have it too in ten years or so ?
2

The Shop

4/17/2019 2:05pm
You also left out surface area friction of the buckets and the power losses of opposing those heavier valve springs and the accelerated valve train wear. That's why places like PC sell titanium retainers and valves. Less weight, less spring tension, less HP loss and wear. It's all benefit and going by the KTMs I've rebuilt with over 100 hrs on them, it's all good and only a problem from lack of lube or servicing standards
1
cody41
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Miami, FL, USA
4/17/2019 4:41pm
cody41 wrote:
They need to scrap the air box set up and tilted back head/cylinder already.
Can't tell if that's sarcasm or not.
cwtoyota wrote:
I was wondering that too.
Cody, if it's a serious comment, care to explain why?
No sarcasm. I’ve had 2 16’ yz450s and was not a fan of that set up. The air box is really tight towards the back and the intake is straight down so dirt easily falls in. It also makes the shroud/tank area wide and high. I had a hard time riding them aggressively compared to a Honda. Overall the bike is solid and comfortable though.
1
Goon126
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4/17/2019 6:54pm
Damn how can you make that motor any better
5
drt410
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4/17/2019 11:20pm
#434 wrote:
Shims between the valve and the finger follower.
usp4u wrote:
Okay, so they haven't really removed the number of parts? The rocker replaces the old bucket/tappet. Yet there is now a follower that is pivoting on...
Okay, so they haven't really removed the number of parts?

The rocker replaces the old bucket/tappet. Yet there is now a follower that is pivoting on a shaft that was previously unnecessary.

Now, I can see that eliminating the bucket saves some reciprocating valvetrain weight, and that is always a good thing, BUT.........that is almost ALWAYS done to:

-improve valvetrain stability (not really an issue with the previous design)
-allow lower spring pressures
-continue using high spring pressures allowing for greater RPM ceiling (how much higher does a 450 need to rev?)

What I'm seeing is:
-No reduction in number of parts
-FOUR brand new wear surfaces that didn't exist before (the follower axles)
-Increase in frictional losses
-Narrower loading surface (I'll bet the cam lobes and the follower are narrower than traditional lobe/bucket, more aggressive cam profiles and faster ramps with less loading surface)
-Static wear patterns (cam and follower will wear together likely demanding all parts be replaced during a cam change


I'm sure all of these are unfounded. But the engine builder in me fails to see the "breakthrough" in this exercise.
Uhh yea theres a reason they do this on all of the top of the line engines and its not weight or parts. Leverage. Its a “lever” that the cam pushes on now in a way allowing much more aggressive cam profiles.
1
#434
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4/18/2019 12:30am
#434 wrote:
Shims between the valve and the finger follower.
usp4u wrote:
Okay, so they haven't really removed the number of parts? The rocker replaces the old bucket/tappet. Yet there is now a follower that is pivoting on...
Okay, so they haven't really removed the number of parts?

The rocker replaces the old bucket/tappet. Yet there is now a follower that is pivoting on a shaft that was previously unnecessary.

Now, I can see that eliminating the bucket saves some reciprocating valvetrain weight, and that is always a good thing, BUT.........that is almost ALWAYS done to:

-improve valvetrain stability (not really an issue with the previous design)
-allow lower spring pressures
-continue using high spring pressures allowing for greater RPM ceiling (how much higher does a 450 need to rev?)

What I'm seeing is:
-No reduction in number of parts
-FOUR brand new wear surfaces that didn't exist before (the follower axles)
-Increase in frictional losses
-Narrower loading surface (I'll bet the cam lobes and the follower are narrower than traditional lobe/bucket, more aggressive cam profiles and faster ramps with less loading surface)
-Static wear patterns (cam and follower will wear together likely demanding all parts be replaced during a cam change


I'm sure all of these are unfounded. But the engine builder in me fails to see the "breakthrough" in this exercise.
drt410 wrote:
Uhh yea theres a reason they do this on all of the top of the line engines and its not weight or parts. Leverage. Its a...
Uhh yea theres a reason they do this on all of the top of the line engines and its not weight or parts. Leverage. Its a “lever” that the cam pushes on now in a way allowing much more aggressive cam profiles.
I was going to answer in the same way: Finger followers seem the way to go in high performance engines.

I think the greater freedom in cam design and lower reciprocating masses justify the change away from the buckets. The advantage for a 450 is not higher max rpm but a more agressive lift profil with the same max rpm which can give you a better performance across the whole rpm range. Friciton is also greatly reduced because you get rid of the big skirt of the bucket.
Wear is probably not a problem with the finger followers (hot forged, hardened and DLC-coated), at least I newer heard of problems with the finger followers of the KTM.

Here's a nice comparison video of Suzuki's superbike: https://youtu.be/pRMz4DmPdOk
4/18/2019 3:56am
You can see that squarer cam profile in that Suzuki video.
BobPA
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4/18/2019 5:12am
omalley wrote:
I was thinking the same. Shim under bucket might weigh slightly more, but it’s dirt-simple and the only “moving” surface is where the cam lobe touches...
I was thinking the same. Shim under bucket might weigh slightly more, but it’s dirt-simple and the only “moving” surface is where the cam lobe touches the bucket...

Obviously I’m missing something as the people behind this have far more expertise than I do, but it still has me scratching my head.
How about where the bucket contacts the head?
1
c0ncEpT
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4/18/2019 5:20am
The bucket itself weights a lot more than a follower. More aggressive cam profile with less weight and better valve control. I'm surprised it took the Japs this long to move to this design in motocross.
#434
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4/19/2019 1:50am
c0ncEpT wrote:
The bucket itself weights a lot more than a follower. More aggressive cam profile with less weight and better valve control. I'm surprised it took the...
The bucket itself weights a lot more than a follower. More aggressive cam profile with less weight and better valve control. I'm surprised it took the Japs this long to move to this design in motocross.
It‘s not only the weight itself, it‘s the way its moved. The whole bucket moves all the way, while the finger follower rotates around its axle and only the tip does the full travel.
Regarding your „what took them so long“ comment: Finger followers were pure F1-technology just 15 years ago.
JBecker 72
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4/19/2019 3:23am
c0ncEpT wrote:
The bucket itself weights a lot more than a follower. More aggressive cam profile with less weight and better valve control. I'm surprised it took the...
The bucket itself weights a lot more than a follower. More aggressive cam profile with less weight and better valve control. I'm surprised it took the Japs this long to move to this design in motocross.
#434 wrote:
It‘s not only the weight itself, it‘s the way its moved. The whole bucket moves all the way, while the finger follower rotates around its axle...
It‘s not only the weight itself, it‘s the way its moved. The whole bucket moves all the way, while the finger follower rotates around its axle and only the tip does the full travel.
Regarding your „what took them so long“ comment: Finger followers were pure F1-technology just 15 years ago.
Yeah, and my 05.5 KTM 250SX-F had it.
1
DB505
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4/19/2019 4:31am
Hey ML512, any chance any japs bring out a 350?
2
4/19/2019 7:20am
usp4u wrote:
Okay, so they haven't really removed the number of parts? The rocker replaces the old bucket/tappet. Yet there is now a follower that is pivoting on...
Okay, so they haven't really removed the number of parts?

The rocker replaces the old bucket/tappet. Yet there is now a follower that is pivoting on a shaft that was previously unnecessary.

Now, I can see that eliminating the bucket saves some reciprocating valvetrain weight, and that is always a good thing, BUT.........that is almost ALWAYS done to:

-improve valvetrain stability (not really an issue with the previous design)
-allow lower spring pressures
-continue using high spring pressures allowing for greater RPM ceiling (how much higher does a 450 need to rev?)

What I'm seeing is:
-No reduction in number of parts
-FOUR brand new wear surfaces that didn't exist before (the follower axles)
-Increase in frictional losses
-Narrower loading surface (I'll bet the cam lobes and the follower are narrower than traditional lobe/bucket, more aggressive cam profiles and faster ramps with less loading surface)
-Static wear patterns (cam and follower will wear together likely demanding all parts be replaced during a cam change


I'm sure all of these are unfounded. But the engine builder in me fails to see the "breakthrough" in this exercise.
Finger followers are far superior....
It's not even close at this point quite honestly.
Yamaha already used the technology in their R1 - along with practically everyone in that segment.
KTM has been using it for a long time now in moto with excellent success.

It's lighter, allows far more ramp rate, creates a leverage ratio if desired..far stronger and realistically it's very simple.

The follower axles are a non issue - zero wear observed for years now. It's so non critical it's hardly even lubricated.
The width is up to the designer. You can even taper the width to where you want it.
-KTM uses narrow ones
-New CRF uses wide ones (lobes to match respectively)
-With DLC coating (used on all finger follower systems in use) they don't wear together.
Not to mention logically flat buckets are doomed. To get more ramp rate you need a larger diameter bucket. This never ends. Yamaha did just that for 2019. But This adds weight, reduces strength - and creates packaging issues as the buckets get close to one another. The old solution was a radius bucket - but often those were keyed in so they didn't rotate - and thusly it had a lot of wasted space of bucket. The rocker idea trumped a radius bucket idea.



The new yamahas are sadly VERY unreliable on the 250. If anyone wants to argue this - PLEASE go to some serious am races! Timing chains and valve train related issues are plaguing the bike right now. I acquired a new customer for a ktm build just recently who told me they never got more than 10 hours out of any yzf they owned. Dude was a yamaha lifer...but the last 2 years hadn't treated him well and he switched.


IMHO - the buckets are dead. It's technology going back to the 80's in widespread usage if Im not mistaken.

I also think the cost of producing the rocker system is lower. Less precision machining and grounding needed.

Im glad to see it
5
slipdog
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4/19/2019 8:09am
Good post, Derek!
Jerkolantern
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4/19/2019 8:20am
usp4u wrote:
Okay, so they haven't really removed the number of parts? The rocker replaces the old bucket/tappet. Yet there is now a follower that is pivoting on...
Okay, so they haven't really removed the number of parts?

The rocker replaces the old bucket/tappet. Yet there is now a follower that is pivoting on a shaft that was previously unnecessary.

Now, I can see that eliminating the bucket saves some reciprocating valvetrain weight, and that is always a good thing, BUT.........that is almost ALWAYS done to:

-improve valvetrain stability (not really an issue with the previous design)
-allow lower spring pressures
-continue using high spring pressures allowing for greater RPM ceiling (how much higher does a 450 need to rev?)

What I'm seeing is:
-No reduction in number of parts
-FOUR brand new wear surfaces that didn't exist before (the follower axles)
-Increase in frictional losses
-Narrower loading surface (I'll bet the cam lobes and the follower are narrower than traditional lobe/bucket, more aggressive cam profiles and faster ramps with less loading surface)
-Static wear patterns (cam and follower will wear together likely demanding all parts be replaced during a cam change


I'm sure all of these are unfounded. But the engine builder in me fails to see the "breakthrough" in this exercise.
Finger followers are far superior.... It's not even close at this point quite honestly. Yamaha already used the technology in their R1 - along with practically...
Finger followers are far superior....
It's not even close at this point quite honestly.
Yamaha already used the technology in their R1 - along with practically everyone in that segment.
KTM has been using it for a long time now in moto with excellent success.

It's lighter, allows far more ramp rate, creates a leverage ratio if desired..far stronger and realistically it's very simple.

The follower axles are a non issue - zero wear observed for years now. It's so non critical it's hardly even lubricated.
The width is up to the designer. You can even taper the width to where you want it.
-KTM uses narrow ones
-New CRF uses wide ones (lobes to match respectively)
-With DLC coating (used on all finger follower systems in use) they don't wear together.
Not to mention logically flat buckets are doomed. To get more ramp rate you need a larger diameter bucket. This never ends. Yamaha did just that for 2019. But This adds weight, reduces strength - and creates packaging issues as the buckets get close to one another. The old solution was a radius bucket - but often those were keyed in so they didn't rotate - and thusly it had a lot of wasted space of bucket. The rocker idea trumped a radius bucket idea.



The new yamahas are sadly VERY unreliable on the 250. If anyone wants to argue this - PLEASE go to some serious am races! Timing chains and valve train related issues are plaguing the bike right now. I acquired a new customer for a ktm build just recently who told me they never got more than 10 hours out of any yzf they owned. Dude was a yamaha lifer...but the last 2 years hadn't treated him well and he switched.


IMHO - the buckets are dead. It's technology going back to the 80's in widespread usage if Im not mistaken.

I also think the cost of producing the rocker system is lower. Less precision machining and grounding needed.

Im glad to see it
Dude- I was seriously thinking about buying my kid a new yzf- thank you. I'm surprised to hear that, Yamaha is typically known for high quality stuff that's always reliable, but I'll stay away from the 19's. Are the 17-18's ok? I still ride a five valver, love it too. And one last thing, is there a fix for the new Yamaha? Thanks Derek
4/19/2019 10:55am
Dude- I was seriously thinking about buying my kid a new yzf- thank you. I'm surprised to hear that, Yamaha is typically known for high quality...
Dude- I was seriously thinking about buying my kid a new yzf- thank you. I'm surprised to hear that, Yamaha is typically known for high quality stuff that's always reliable, but I'll stay away from the 19's. Are the 17-18's ok? I still ride a five valver, love it too. And one last thing, is there a fix for the new Yamaha? Thanks Derek
It's hard to say

I've seen more than enough issues since 2014 that I can no longer say the yzf is the reliable bike.

My shop has color shifts every few years, but for a LONG time people said all I liked or knew were yz's..and in the local area people thought I was partial to them. I was - if you wanted the most reliable bike go get a yzf and dont ever need to see me unless you want mods.

Not true since 14

now they think we all do are ktms....

How ironic.

The bigger issue is the warranty. They have none.

KTM has a fantastic one.

when rods were snapping in 14-15 - we had a few in our area under 10 hours - yamaha never once helped any of our guys - some of which owned 7-8 current year model yz's.

In 16 I started seeing valve issues. broken valves - dropped valves etc. At low hours for many people.
Yamaha did nothing.

That same issue is still there - and I think we've seen a few reasons why. If you get a good bike - you mostly get a good bike (but timing chains need 10 hour replacement for pro's or high revvers). If you get a bad bike - where some of this manufacturing issues exist - it will show itself quickly. But sadly yamaha just doesn't take care of it.


I like the yamaha guys - and for a loooong time was a yamaha owner. It pains me to say they've lost the reliability crown (450 seems better).

We are at such a hyper competitive market now, that the production bikes are truly pushing limits. If you asked a nascar shop to make the specific output cup motor same as a 250f does - then make it last 40 hours of racing abuse, they'd laugh and say impossible.
These things are truly amazing for a production engine.
3
JBecker 72
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Eastern Panhandle, WV, USA
4/19/2019 11:03am
It's hard to say I've seen more than enough issues since 2014 that I can no longer say the yzf is the reliable bike. My shop...
It's hard to say

I've seen more than enough issues since 2014 that I can no longer say the yzf is the reliable bike.

My shop has color shifts every few years, but for a LONG time people said all I liked or knew were yz's..and in the local area people thought I was partial to them. I was - if you wanted the most reliable bike go get a yzf and dont ever need to see me unless you want mods.

Not true since 14

now they think we all do are ktms....

How ironic.

The bigger issue is the warranty. They have none.

KTM has a fantastic one.

when rods were snapping in 14-15 - we had a few in our area under 10 hours - yamaha never once helped any of our guys - some of which owned 7-8 current year model yz's.

In 16 I started seeing valve issues. broken valves - dropped valves etc. At low hours for many people.
Yamaha did nothing.

That same issue is still there - and I think we've seen a few reasons why. If you get a good bike - you mostly get a good bike (but timing chains need 10 hour replacement for pro's or high revvers). If you get a bad bike - where some of this manufacturing issues exist - it will show itself quickly. But sadly yamaha just doesn't take care of it.


I like the yamaha guys - and for a loooong time was a yamaha owner. It pains me to say they've lost the reliability crown (450 seems better).

We are at such a hyper competitive market now, that the production bikes are truly pushing limits. If you asked a nascar shop to make the specific output cup motor same as a 250f does - then make it last 40 hours of racing abuse, they'd laugh and say impossible.
These things are truly amazing for a production engine.
What’s your opinion on the current KX250F? I’m seeing ridiculous deals on them right now and am tempted to sell my YZ250 that I never ride to fund one.
4/19/2019 11:16am
It's hard to say I've seen more than enough issues since 2014 that I can no longer say the yzf is the reliable bike. My shop...
It's hard to say

I've seen more than enough issues since 2014 that I can no longer say the yzf is the reliable bike.

My shop has color shifts every few years, but for a LONG time people said all I liked or knew were yz's..and in the local area people thought I was partial to them. I was - if you wanted the most reliable bike go get a yzf and dont ever need to see me unless you want mods.

Not true since 14

now they think we all do are ktms....

How ironic.

The bigger issue is the warranty. They have none.

KTM has a fantastic one.

when rods were snapping in 14-15 - we had a few in our area under 10 hours - yamaha never once helped any of our guys - some of which owned 7-8 current year model yz's.

In 16 I started seeing valve issues. broken valves - dropped valves etc. At low hours for many people.
Yamaha did nothing.

That same issue is still there - and I think we've seen a few reasons why. If you get a good bike - you mostly get a good bike (but timing chains need 10 hour replacement for pro's or high revvers). If you get a bad bike - where some of this manufacturing issues exist - it will show itself quickly. But sadly yamaha just doesn't take care of it.


I like the yamaha guys - and for a loooong time was a yamaha owner. It pains me to say they've lost the reliability crown (450 seems better).

We are at such a hyper competitive market now, that the production bikes are truly pushing limits. If you asked a nascar shop to make the specific output cup motor same as a 250f does - then make it last 40 hours of racing abuse, they'd laugh and say impossible.
These things are truly amazing for a production engine.
JBecker 72 wrote:
What’s your opinion on the current KX250F? I’m seeing ridiculous deals on them right now and am tempted to sell my YZ250 that I never ride...
What’s your opinion on the current KX250F? I’m seeing ridiculous deals on them right now and am tempted to sell my YZ250 that I never ride to fund one.
You take that back! You do not simply sell a YZ250 unless you are buying a new one. You'll regret it, bro!
3
tek14
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4/19/2019 11:17am
Are Yamaha topend/chain problems only with 250f or does new 450 have problems also?
JBecker 72
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Eastern Panhandle, WV, USA
4/19/2019 11:56am
It's hard to say I've seen more than enough issues since 2014 that I can no longer say the yzf is the reliable bike. My shop...
It's hard to say

I've seen more than enough issues since 2014 that I can no longer say the yzf is the reliable bike.

My shop has color shifts every few years, but for a LONG time people said all I liked or knew were yz's..and in the local area people thought I was partial to them. I was - if you wanted the most reliable bike go get a yzf and dont ever need to see me unless you want mods.

Not true since 14

now they think we all do are ktms....

How ironic.

The bigger issue is the warranty. They have none.

KTM has a fantastic one.

when rods were snapping in 14-15 - we had a few in our area under 10 hours - yamaha never once helped any of our guys - some of which owned 7-8 current year model yz's.

In 16 I started seeing valve issues. broken valves - dropped valves etc. At low hours for many people.
Yamaha did nothing.

That same issue is still there - and I think we've seen a few reasons why. If you get a good bike - you mostly get a good bike (but timing chains need 10 hour replacement for pro's or high revvers). If you get a bad bike - where some of this manufacturing issues exist - it will show itself quickly. But sadly yamaha just doesn't take care of it.


I like the yamaha guys - and for a loooong time was a yamaha owner. It pains me to say they've lost the reliability crown (450 seems better).

We are at such a hyper competitive market now, that the production bikes are truly pushing limits. If you asked a nascar shop to make the specific output cup motor same as a 250f does - then make it last 40 hours of racing abuse, they'd laugh and say impossible.
These things are truly amazing for a production engine.
JBecker 72 wrote:
What’s your opinion on the current KX250F? I’m seeing ridiculous deals on them right now and am tempted to sell my YZ250 that I never ride...
What’s your opinion on the current KX250F? I’m seeing ridiculous deals on them right now and am tempted to sell my YZ250 that I never ride to fund one.
mattyhamz2 wrote:
You take that back! You do not simply sell a YZ250 unless you are buying a new one. You'll regret it, bro!
I know, I know. Grinning
1
4/19/2019 1:17pm
tek14 wrote:
Are Yamaha topend/chain problems only with 250f or does new 450 have problems also?
450 seems pretty bullet proof
4/19/2019 1:18pm
mattyhamz2 wrote:
You take that back! You do not simply sell a YZ250 unless you are buying a new one. You'll regret it, bro!
I'd wait for the 20 kx....
4/19/2019 3:06pm
I'd wait for the 20 kx....
I thought the 20 KX250 is getting updates but isn't getting the full update like the 450 and we will have to wait for 21 for that?
JBecker 72
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4/19/2019 3:19pm
I'd wait for the 20 kx....
mx_phreek wrote:
I thought the 20 KX250 is getting updates but isn't getting the full update like the 450 and we will have to wait for 21 for...
I thought the 20 KX250 is getting updates but isn't getting the full update like the 450 and we will have to wait for 21 for that?
That was my thought as well based on the other thread. It’s kind of hard to resist the deals out there right now on the 18 and 19.
soggy
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4/19/2019 4:20pm
shop in idaho a few hours from me has a brand new 17 kx250 for 5600 OTD! wish i had the coin right now
JBecker 72
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Location
Eastern Panhandle, WV, USA
4/19/2019 4:23pm
soggy wrote:
shop in idaho a few hours from me has a brand new 17 kx250 for 5600 OTD! wish i had the coin right now
I can get an 18 for the same price at my local shop in town.
4/19/2019 4:30pm
mattyhamz2 wrote:
You take that back! You do not simply sell a YZ250 unless you are buying a new one. You'll regret it, bro!
I'd wait for the 20 kx....
Heard from ML and other guys that the 20 250 kawi won’t get the « 450 updates » ??

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