KTM tests a Carbon-Fiber Chassis in MotoGP

#434
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Mat Oxley reports that KTMs MotoGP bike now has a Carbon-Fiber chassis. Pretty cool!

While I don’t think this would be a good idea for a consumer MX bike, it would be so rad if they brought this technology to MXGP.

8980F274-FB8E-4A01-B8BB-645D751BCD30

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9/8/2023 1:04pm
#434 wrote:
Mat Oxley reports that KTMs MotoGP bike now has a Carbon-Fiber chassis. Pretty cool! While I don’t think this would be a good idea for a...

Mat Oxley reports that KTMs MotoGP bike now has a Carbon-Fiber chassis. Pretty cool!

While I don’t think this would be a good idea for a consumer MX bike, it would be so rad if they brought this technology to MXGP.

8980F274-FB8E-4A01-B8BB-645D751BCD30

Is Dani the only one testing it or is Jack on one as well? 

Brad460
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9/8/2023 1:16pm

Copying Triumph..

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TeamGreen
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9/8/2023 1:20pm

Honda…Yamaha…John Britten…even, very quietly, some Italian folks…DECADES ago…

I’m jus’ sayin…Laughing

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DonM
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9/8/2023 1:21pm
#434 wrote:
Mat Oxley reports that KTMs MotoGP bike now has a Carbon-Fiber chassis. Pretty cool! While I don’t think this would be a good idea for a...

Mat Oxley reports that KTMs MotoGP bike now has a Carbon-Fiber chassis. Pretty cool!

While I don’t think this would be a good idea for a consumer MX bike, it would be so rad if they brought this technology to MXGP.

8980F274-FB8E-4A01-B8BB-645D751BCD30

Is Dani the only one testing it or is Jack on one as well? 

Just Dani right now

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The Shop

TeamGreen
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9/8/2023 1:24pm

1991…

IMG 0450

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#434
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9/8/2023 1:35pm

That Britten bike is the S..T!!

Guys, I know there were race bikes before with carbon frames, but it’s still cool to see a manufacturer that also builds dirt bike with this tech. Would be so cool to have a MXGP bike with this frame technology. 

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#434
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9/8/2023 1:35pm
#434 wrote:
Mat Oxley reports that KTMs MotoGP bike now has a Carbon-Fiber chassis. Pretty cool! While I don’t think this would be a good idea for a...

Mat Oxley reports that KTMs MotoGP bike now has a Carbon-Fiber chassis. Pretty cool!

While I don’t think this would be a good idea for a consumer MX bike, it would be so rad if they brought this technology to MXGP.

8980F274-FB8E-4A01-B8BB-645D751BCD30

Is Dani the only one testing it or is Jack on one as well? 

DonM wrote:

Just Dani right now

And he was very fast on it too!

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early
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9/8/2023 1:37pm

Rossi's not a fan

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Madkiwi
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9/8/2023 1:48pm

Have watched road racing since the early 80's and raced in the 90's...I am yet to fathom why they waste time and money in CF frames. Very few have made it work and never for much more than a few races or parts of a season. Even CF Swingarms come and go, never staying more than a season or so.

I have raced with the Britten here in NZ and it was incredible but never faced stiff competition like WSBK, MotGP etc. It came out of the box way faster than any of its (2nd tier) competition and never really faced top-level machinery or nth-degree developed bikes.

It's possible its frame suffered the same too stiff or whatever they ultimately drop them for, issues as all others.

Though the girder front end might have helped offset that.

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9/8/2023 1:56pm

Its just too bad they can't do that in MX. We just have far too much G-force pulling in different directions from all the jumps, and bumps.

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ando
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9/8/2023 2:08pm
HonDawg17 wrote:
Its just too bad they can't do that in MX. We just have far too much G-force pulling in different directions from all the jumps, and...

Its just too bad they can't do that in MX. We just have far too much G-force pulling in different directions from all the jumps, and bumps.

CF frames and wheels have been standard on top end MTB’s for years, including downhill.

Technically it could be made to work for MX.  Probably not cost effective though.

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Flatliner
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9/8/2023 2:20pm
HonDawg17 wrote:
Its just too bad they can't do that in MX. We just have far too much G-force pulling in different directions from all the jumps, and...

Its just too bad they can't do that in MX. We just have far too much G-force pulling in different directions from all the jumps, and bumps.

ando wrote:
CF frames and wheels have been standard on top end MTB’s for years, including downhill. Technically it could be made to work for MX.  Probably not...

CF frames and wheels have been standard on top end MTB’s for years, including downhill.

Technically it could be made to work for MX.  Probably not cost effective though.

Yep, I have a 2010 Cannondale carbon, its held up.

mxav8r
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9/8/2023 2:41pm

CRM made a complete carbon YZ250F years ago… Never read anything about it though. 

IMG 8554.jpeg?VersionId=fo2keUqWkUT Ea01qW3w

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9/8/2023 2:49pm Edited Date/Time 9/8/2023 2:56pm
mxav8r wrote:
CRM made a complete carbon YZ250F years ago… Never read anything about it though. 

CRM made a complete carbon YZ250F years ago… Never read anything about it though. 

IMG 8554.jpeg?VersionId=fo2keUqWkUT Ea01qW3w

I don't remember that at all.. Probably didn't work too well, or just too expensive of an option. Probably saved 10 lbs of weight though.
 

edit: found your article

https://motocrossactionmag.com/ask-the-mxperts-16/

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9/8/2023 2:49pm
early wrote:

Rossi's not a fan

I remember him sliding out at Jerez and thinking Stoner was going to have to sacrifice a goat or something to get away from the curse of the Ducati front end.

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MC943
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9/8/2023 3:16pm

The 2013 BMW S1000RR M already have it on the production bike . .

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endurox
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9/8/2023 5:10pm

KTM is bleeding 10's of millions a year in motogp. I am off the Beta the next time around. Been on KTM's since 83.

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Ob917
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9/8/2023 8:15pm

I know how well carbon works in the MTB world, I’d love a carbon MX chassis. That dead composed feel is so much smother than most frame materials. Depending on how it’s engineered the increase in traction could be pretty beneficial

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JOHN CHOATE
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9/8/2023 8:21pm
Madkiwi wrote:
Have watched road racing since the early 80's and raced in the 90's...I am yet to fathom why they waste time and money in CF frames...

Have watched road racing since the early 80's and raced in the 90's...I am yet to fathom why they waste time and money in CF frames. Very few have made it work and never for much more than a few races or parts of a season. Even CF Swingarms come and go, never staying more than a season or so.

I have raced with the Britten here in NZ and it was incredible but never faced stiff competition like WSBK, MotGP etc. It came out of the box way faster than any of its (2nd tier) competition and never really faced top-level machinery or nth-degree developed bikes.

It's possible its frame suffered the same too stiff or whatever they ultimately drop them for, issues as all others.

Though the girder front end might have helped offset that.

Do you by chance personally know or know of Andrew Stroud? He and I were teammates at the 1991 Suzuka 8-Hour World Endurance Championship in Japan.

Bearuno
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9/9/2023 3:06am Edited Date/Time 9/9/2023 7:41am

 

That YZF CF Chassis bike - it might be / be an example of the bike that a Brit girl used in WMX GPs a few years ago, and, I think one bloke in, perhaps, EMX250? Though, I think she was on a Suzuki engined bike?

CF Chassis have been around for quite a while in Motorcycling. 

Certainly earlier than the brilliant Britten. Though, if you've seen the Britten documentary, you'll see an early failure of CF components - either,  or plus, the mainframe or the Girder fork during a track test in NZ. Later, the Britten was cleared of any blame in the death of Mark Farmer in 1994 at the Isle Of Man, after some (rather nasty) controversy. 

I think a full CF chassis was used on the Ducati GP9. And, CF Swingarms / CF 'plate reinforced' Swingarms were being tried well before that. 

I got to see and have a good squizz at 2 such bikes during the 85(?) Swann Insurance Series here in OZ. That was a fantastic end of year International series, which had many great / soon to be great riders and some very exotic Motorcycles  - Mal Campbell raced the NR750 Oval Piston Honda ( not the red production bike - the full on Works Racer) one year in the Swann. 

One was Niall Mackenzie's Armstrong 250 GP bike. They started development of that chassis in '83. I couldn't find pictures of it Naked - that near all encompassing body work is just bodywork, though probably CF. It had a Twin Spar CF Frame, and Swingarm : 

Niall Mackenzie on the circa 84 - 85 - 86 Armstrong CF framed 250  0 This one (well, the bottom picture) is the Heron Suzuki CIBA-GEIGY chassied  XR70RV that Kevin Schwantz made his debut in GPs on in 1986  . He bought it in the last couple of years, and re-liveried it back to the Rizla paintwork he'd had on it. I remember it / them in mainly the Skoal Bandit livery, which is what Rob " The Burley  Humbersider'' McElnea  was riding at the Swann. Note, it's an absolute BASTARD of a thing to put up multiple pictures here now.... :  Kevin Schwantz owned 86 Ciba-Geigy XR70RV - cloths off .jpg?VersionId=nCHCdNF eYWdiumST3Kevin Schwantz owned Ciba-Geigy CF chassied XR70RV - in his body work.

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#434
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9/9/2023 3:39am
Bearuno wrote:
  That YZF CF Chassis bike - it might be / be an example of the bike that a Brit girl used in WMX GPs a...

 

That YZF CF Chassis bike - it might be / be an example of the bike that a Brit girl used in WMX GPs a few years ago, and, I think one bloke in, perhaps, EMX250? Though, I think she was on a Suzuki engined bike?

CF Chassis have been around for quite a while in Motorcycling. 

Certainly earlier than the brilliant Britten. Though, if you've seen the Britten documentary, you'll see an early failure of CF components - either,  or plus, the mainframe or the Girder fork during a track test in NZ. Later, the Britten was cleared of any blame in the death of Mark Farmer in 1994 at the Isle Of Man, after some (rather nasty) controversy. 

I think a full CF chassis was used on the Ducati GP9. And, CF Swingarms / CF 'plate reinforced' Swingarms were being tried well before that. 

I got to see and have a good squizz at 2 such bikes during the 85(?) Swann Insurance Series here in OZ. That was a fantastic end of year International series, which had many great / soon to be great riders and some very exotic Motorcycles  - Mal Campbell raced the NR750 Oval Piston Honda ( not the red production bike - the full on Works Racer) one year in the Swann. 

One was Niall Mackenzie's Armstrong 250 GP bike. They started development of that chassis in '83. I couldn't find pictures of it Naked - that near all encompassing body work is just bodywork, though probably CF. It had a Twin Spar CF Frame, and Swingarm : 

Niall Mackenzie on the circa 84 - 85 - 86 Armstrong CF framed 250  0 This one (well, the bottom picture) is the Heron Suzuki CIBA-GEIGY chassied  XR70RV that Kevin Schwantz made his debut in GPs on in 1986  . He bought it in the last couple of years, and re-liveried it back to the Rizla paintwork he'd had on it. I remember it / them in mainly the Skoal Bandit livery, which is what Rob " The Burley  Humbersider'' McElnea  was riding at the Swann. Note, it's an absolute BASTARD of a thing to put up multiple pictures here now.... :  Kevin Schwantz owned 86 Ciba-Geigy XR70RV - cloths off .jpg?VersionId=nCHCdNF eYWdiumST3Kevin Schwantz owned Ciba-Geigy CF chassied XR70RV - in his body work.

Wow! Great stuff! 

Gravel
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9/9/2023 7:32am

I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give rich guys another option to buy crap the rest of us don’t want to pay for. Conevalves and carbon wheels could be the new standard..

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9/9/2023 7:57am

For reference, a carbon downhill mountain bike frame is usually around 1.5 pounds lighter than the aluminum equivalent and about $1000 more per pound of weight savings. You’d probably see about a 4-5 pound weight savings with a motocross frame. In the right hands you might have a competitive advantage with a carbon motocross frame.

#434
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9/9/2023 8:26am Edited Date/Time 9/9/2023 9:08am
For reference, a carbon downhill mountain bike frame is usually around 1.5 pounds lighter than the aluminum equivalent and about $1000 more per pound of weight...

For reference, a carbon downhill mountain bike frame is usually around 1.5 pounds lighter than the aluminum equivalent and about $1000 more per pound of weight savings. You’d probably see about a 4-5 pound weight savings with a motocross frame. In the right hands you might have a competitive advantage with a carbon motocross frame.

I don’t think the main advantage wouldn’t be the weight saving.

The main advantage is that you have almost unlimited possibility to tune the flex characteristic of a frame by changing the layup (thickness and orientation of the layers) and by using different fibers and resins.

Don‘t look towards MTB for innovation, look at F1 where they control the way a wing flap deforms under aero dynamic load to reduce drag on the straights. They don’t just bend down, they twist and turn in a specific way.

If you have the knowledge you can build a frame with wild flex characteristic that you could never do with an isotropic material like steel or aluminum.

Edit: Don’t forget that KTM even 3D-prints their steel tubes for their MotoGP frames to vary the wall thickness to achieve the flex characteristic they need. So they‘re deep into that s..t and seem to have taken the next step. 

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Gravel
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9/9/2023 8:30am Edited Date/Time 9/9/2023 8:32am
For reference, a carbon downhill mountain bike frame is usually around 1.5 pounds lighter than the aluminum equivalent and about $1000 more per pound of weight...

For reference, a carbon downhill mountain bike frame is usually around 1.5 pounds lighter than the aluminum equivalent and about $1000 more per pound of weight savings. You’d probably see about a 4-5 pound weight savings with a motocross frame. In the right hands you might have a competitive advantage with a carbon motocross frame.

The ability to tune flex and the absorbent/dead feel could probably be as big a benefit as the weight loss. I’ve got an old FS carbon MTB, it’s amazing at flattening out trail chatter and keeping the wheels in line while turning across the small choppy stuff that likes to throw a bike off line. And you’re right about cost, that sh!ts expensive.. 

 

Edit: Agree 100% with 434, he posted it better and faster than I did, lol..

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bens 152
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9/9/2023 9:31am
Madkiwi wrote:
Have watched road racing since the early 80's and raced in the 90's...I am yet to fathom why they waste time and money in CF frames...

Have watched road racing since the early 80's and raced in the 90's...I am yet to fathom why they waste time and money in CF frames. Very few have made it work and never for much more than a few races or parts of a season. Even CF Swingarms come and go, never staying more than a season or so.

I have raced with the Britten here in NZ and it was incredible but never faced stiff competition like WSBK, MotGP etc. It came out of the box way faster than any of its (2nd tier) competition and never really faced top-level machinery or nth-degree developed bikes.

It's possible its frame suffered the same too stiff or whatever they ultimately drop them for, issues as all others.

Though the girder front end might have helped offset that.

Do you by chance personally know or know of Andrew Stroud? He and I were teammates at the 1991 Suzuka 8-Hour World Endurance Championship in Japan.

Absolute legend. Outstanding rider and guy. 

djr
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9/9/2023 10:46am

I am sure they know what they are doing, but that Oceangate submarine has put me off carbon fibre at the moment

 

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Broseph
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9/9/2023 11:10am
Gravel wrote:
I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give...

I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give rich guys another option to buy crap the rest of us don’t want to pay for. Conevalves and carbon wheels could be the new standard..

Man I much prefer denting a rim vs exploding a rim. 

A good first step for carbon would be spokes. 100% tension, no compression. The nipple interface might be a challenge though. 

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wwdiii
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9/9/2023 11:12am

I’d guess and it’s just a guess.  If we see CF, it’s going to be a wrap like rifle barrels.  Save a little weight, be able to control frame dynamics/flex etc.  just a guess.

#434
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9/9/2023 11:24am
Gravel wrote:
I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give...

I’m really surprised carbon wheels haven’t shown up in moto. It’s an easy retrofit to current models, there’s a performance advantage, plus they’re expensive and give rich guys another option to buy crap the rest of us don’t want to pay for. Conevalves and carbon wheels could be the new standard..

Broseph wrote:
Man I much prefer denting a rim vs exploding a rim.  A good first step for carbon would be spokes. 100% tension, no compression. The nipple...

Man I much prefer denting a rim vs exploding a rim. 

A good first step for carbon would be spokes. 100% tension, no compression. The nipple interface might be a challenge though. 

Like I mentioned above, cool thing about CF is, that you can combine different fibers. For a mx rim you could put a layer of kevlar in it and mitigate the risk of a catastrophic failure.

I‘m not 100% sure, but I think F1 mandates that for wings and stuff, so that the CF doesn’t doesn’t just fragment into 1000 pieces and litter the track with sharp objects if they hit something. 

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