And another one splits in half….

BAD10
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San Diego, CA US
Edited Date/Time 5/1/2022 5:44pm
This was yesterday at Barona. Haven’t heard of nearly the amount of failures with the other brands like this one. Definitely not a good look.


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NLMB150
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Dying out west, TX US
4/24/2022 7:51pm
I wonder what triple clamps he was running Tongue
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spimx
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4/24/2022 7:52pm
Well it's probably the design with that bolt holding the top clamp to the steering stem
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Hank_Thrill
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Arlen, TX US
4/24/2022 7:56pm Edited Date/Time 4/24/2022 7:56pm
in the bicycle industry when you get a steel frame there is a process to clear coat the inside of the frame to prevent rust and corrosion. With the crap people ride their bikes through along with the high pressure washers this might be an area for KTM to investigate.

One could also hire a welder to add some extra gussets to the frame.
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DynoDan22
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Victorville, CA US
4/24/2022 8:12pm
Isn’t that a ‘16-‘18 model? They did have issues on those. KTM updated the frame in ‘19 to strengthen the head tube.
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The Shop

BAD10
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4/24/2022 8:23pm
DynoDan22 wrote:
Isn’t that a ‘16-‘18 model? They did have issues on those. KTM updated the frame in ‘19 to strengthen the head tube.
Yeah this one’s a 16 (so I was told) and wasn’t a clamp issue. The frame broke where the down tube joins the lower cradle.
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bvm111
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Las Vegas, NV US
4/24/2022 8:24pm
but was he running a shell rotella equivalent? curious minds want to know!
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PTshox
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Highland Village, TX US
4/24/2022 9:00pm
Curious if KTM would help him out in anyway?
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stone881
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Fruita, CO US
4/24/2022 9:23pm Edited Date/Time 4/24/2022 9:41pm
PTshox wrote:
Curious if KTM would help him out in anyway?
They won't acknowledge the issue, but it sounds like they have replaced broken frames, but that's why they finally changed the frame as mentioned above. I would be curious to know how many hours are on that bike, as we know that chromolly stretches.
Sandusky26
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4/25/2022 2:03am
PTshox wrote:
Curious if KTM would help him out in anyway?
They could sell him a different brand of bike and get him off the cool aid.
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Josh#663
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Perth AU
4/25/2022 2:43am
What models had the issue of blowing apart the top rear shock bracket? I've seen a new model 125sx locally do it and a two 16-18's do it at the same race day a few years ago, I looked up that issue after that day and found a bunch that did the same thing, not saying others don't break, it just seems like there's more KTM's folding in half then most.

Bikes take such a hard beating, it's honestly impressive how well designed and little major failures we do have.
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4/25/2022 5:43am
BAD10 wrote:
This was yesterday at Barona. Haven’t heard of nearly the amount of failures with the other brands like this one. Definitely not a good look. [img]https://p.vitalmx.com/photos/forums/2022/04/24/545884/s1200_A00A6B78_D0D6_4D17_A89D_56CCB24A8075.jpg[/img]
This was yesterday at Barona. Haven’t heard of nearly the amount of failures with the other brands like this one. Definitely not a good look.


When Pingree's bike locked up off the triple and tore the bike in half @ Phoenix '02. I said from then on I will never trust a KTM. Many have ripped the front end off since then. Never getting my kid on one.
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Sandusky26
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4/25/2022 6:09am
BAD10 wrote:
This was yesterday at Barona. Haven’t heard of nearly the amount of failures with the other brands like this one. Definitely not a good look. [img]https://p.vitalmx.com/photos/forums/2022/04/24/545884/s1200_A00A6B78_D0D6_4D17_A89D_56CCB24A8075.jpg[/img]
This was yesterday at Barona. Haven’t heard of nearly the amount of failures with the other brands like this one. Definitely not a good look.


HonDawg17 wrote:
When Pingree's bike locked up off the triple and tore the bike in half @ Phoenix '02. I said from then on I will never trust...
When Pingree's bike locked up off the triple and tore the bike in half @ Phoenix '02. I said from then on I will never trust a KTM. Many have ripped the front end off since then. Never getting my kid on one.
This is the only orange machine I trust to twist the throttle on.
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4/25/2022 6:10am
Any better pictures of this one? Like to see exactly where it let go.
Natester551v
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St. George, UT US
4/25/2022 6:48am
I've heard that the reason Yamaha (and other Japanese brands) can't/won't get their bikes down to the featherweight target of the KTM group is that it won't pass the durability tests, drop tests, etc. that they use for pass/fail chassis qualification for production. Never been able to independently verify that, but it makes sense. I know the Japanese manufacturers could take more weight out from other areas, but I'd imagine it would drive the cost up substantially...

That being said, I ride a KTM, but I'm an offroad guy so this stuff doesn't even phase me. If I was a jumper maybe I'd be paying closer attention (and making sure my triple clamp pinch bolt was properly torqued, with anti-seize, etc., etc.).
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4/26/2022 1:41pm
Any updates or better pictures of this one?
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chuckie108
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Mira Loma, CA US
4/26/2022 3:30pm
I've heard that the reason Yamaha (and other Japanese brands) can't/won't get their bikes down to the featherweight target of the KTM group is that it...
I've heard that the reason Yamaha (and other Japanese brands) can't/won't get their bikes down to the featherweight target of the KTM group is that it won't pass the durability tests, drop tests, etc. that they use for pass/fail chassis qualification for production. Never been able to independently verify that, but it makes sense. I know the Japanese manufacturers could take more weight out from other areas, but I'd imagine it would drive the cost up substantially...

That being said, I ride a KTM, but I'm an offroad guy so this stuff doesn't even phase me. If I was a jumper maybe I'd be paying closer attention (and making sure my triple clamp pinch bolt was properly torqued, with anti-seize, etc., etc.).
A lot of truth to this. Ever wonder why YZ's have 6 rear rotor bolts when the other manufactures only run 4? It's because it wont pass their catastrophic failure test with 4. That being said, these failures we see here are not generally occurring as a result for normal riding, it's usually nosing pick the landing of a triple like Ping did that causes these breaks.
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Johnny Ringo
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4/26/2022 5:48pm
Lightest bike in the class
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rogers
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Anaheim, CA US
4/26/2022 7:42pm
Lightest bike in the class
That's because it doesn't have any forks attached to it.
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4/26/2022 7:44pm
I’ve had multiple KTM riders tell me they won’t go over 100 hours before selling the bike. They don’t trust them further than that 100 hours.

With that said, I’ve also seen a handful go 200 hours with no issues that I know of.
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4/26/2022 8:03pm
There was a guy who floated around on here and TT that was a AA level off-road guy who also moto’d his 2016 KTM 350. Went to like 600 hours with minimal work other than maintenance and then to like 800 with his wife/chick riding it. I think it comes down to maintenance more than anything, and we still haven’t even seen what broke on this one in the picture.
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xr70
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4/26/2022 8:48pm



Some thing happened to my Frend
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PTshox
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Highland Village, TX US
4/26/2022 9:28pm
That is certainly an ala cart motorcycle. Yikes.

I worked for a few years in the test and measurement field for a mfg of equipment used to measure vibration and re-produce vibration. The customers were who' s who of the Auto and aero space industry including boeing, Ford, BMW, NSK bearings, Timkin bearings, The US military, Lockheed martin etc.... Many others. They take this stuff seriously... real world testing... Not computer modeling alone.

I'm amazed at the lack of this type of testing that goes on in the motorcycle and bicycle industry. And I see these guys show up with these test jigs and micky mouse stuff and say "look at what we do"... and they are proud of it. And it's total garbage and will not produce any data of value. There isn't and accelerometer attached to any of it while being used in the conditions it's designed for. It's shocking and stupid.

I once saw a KTM video where they had a frame hooked up to some jig and were claiming they increased the xyz stiffness etc... If you want to show that take a data recorder, build a bike, put accelerometers all over the frame and go ride it! Then come back and do some modal analysis on it. Then take the new frame - put the accelerometers in the same locations and go ride that.. then do some modal analysis on that frame and compare.

It's not rocket science. But some of these guys are just in the stone age. I talked to a buddy that's in R&D at a well known bicycle mfger component supplier and he was telling me how they have this guy... and that guy.. and they use strain gages and do testing. Are you kidding me???? Why not go back to a horse and buggy and give up your car.

Sigh....
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Sandusky26
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4/26/2022 11:33pm
Rickyisms wrote:
There was a guy who floated around on here and TT that was a AA level off-road guy who also moto’d his 2016 KTM 350. Went...
There was a guy who floated around on here and TT that was a AA level off-road guy who also moto’d his 2016 KTM 350. Went to like 600 hours with minimal work other than maintenance and then to like 800 with his wife/chick riding it. I think it comes down to maintenance more than anything, and we still haven’t even seen what broke on this one in the picture.
I remember that guy, wonder how many hours that bike has on it now?
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Richy
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4/27/2022 12:12am
Username was Hans Schmid or something? His posts are what dialed down my worrying and got me to buy a 350 with an aftermarket hour meter fitted haha
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#434
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DE
4/27/2022 1:47am Edited Date/Time 4/27/2022 1:48am
What cracks me up is that most guys that say „I would never run a piston longer than 25h“ or „I would never trust a KTM, they break“ are slow as f..k and could ride their bike till the end of time without an oil change.
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Mr. Afterbar
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Green Bay, WI US
4/27/2022 5:24am
#434 wrote:
What cracks me up is that most guys that say „I would never run a piston longer than 25h“ or „I would never trust a KTM...
What cracks me up is that most guys that say „I would never run a piston longer than 25h“ or „I would never trust a KTM, they break“ are slow as f..k and could ride their bike till the end of time without an oil change.
I’m an A rider and I won’t ride a KTM. Local shop was a dealer for 10 years or so and I saw enough in the back of that shop to scare me away forever. To each their own. They just aren’t for me.
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4/27/2022 5:48am
PTshox wrote:
That is certainly an ala cart motorcycle. Yikes. I worked for a few years in the test and measurement field for a mfg of equipment used...
That is certainly an ala cart motorcycle. Yikes.

I worked for a few years in the test and measurement field for a mfg of equipment used to measure vibration and re-produce vibration. The customers were who' s who of the Auto and aero space industry including boeing, Ford, BMW, NSK bearings, Timkin bearings, The US military, Lockheed martin etc.... Many others. They take this stuff seriously... real world testing... Not computer modeling alone.

I'm amazed at the lack of this type of testing that goes on in the motorcycle and bicycle industry. And I see these guys show up with these test jigs and micky mouse stuff and say "look at what we do"... and they are proud of it. And it's total garbage and will not produce any data of value. There isn't and accelerometer attached to any of it while being used in the conditions it's designed for. It's shocking and stupid.

I once saw a KTM video where they had a frame hooked up to some jig and were claiming they increased the xyz stiffness etc... If you want to show that take a data recorder, build a bike, put accelerometers all over the frame and go ride it! Then come back and do some modal analysis on it. Then take the new frame - put the accelerometers in the same locations and go ride that.. then do some modal analysis on that frame and compare.

It's not rocket science. But some of these guys are just in the stone age. I talked to a buddy that's in R&D at a well known bicycle mfger component supplier and he was telling me how they have this guy... and that guy.. and they use strain gages and do testing. Are you kidding me???? Why not go back to a horse and buggy and give up your car.

Sigh....
Sorry mate, but accelerometers don’t replace strain gauges. They both have different purposes and play a part in validating designs depending on the load environment and the design specifics.
2
wrc777
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Location
Greenwood, IN US
Fantasy
4/27/2022 5:58am
PTshox wrote:
That is certainly an ala cart motorcycle. Yikes. I worked for a few years in the test and measurement field for a mfg of equipment used...
That is certainly an ala cart motorcycle. Yikes.

I worked for a few years in the test and measurement field for a mfg of equipment used to measure vibration and re-produce vibration. The customers were who' s who of the Auto and aero space industry including boeing, Ford, BMW, NSK bearings, Timkin bearings, The US military, Lockheed martin etc.... Many others. They take this stuff seriously... real world testing... Not computer modeling alone.

I'm amazed at the lack of this type of testing that goes on in the motorcycle and bicycle industry. And I see these guys show up with these test jigs and micky mouse stuff and say "look at what we do"... and they are proud of it. And it's total garbage and will not produce any data of value. There isn't and accelerometer attached to any of it while being used in the conditions it's designed for. It's shocking and stupid.

I once saw a KTM video where they had a frame hooked up to some jig and were claiming they increased the xyz stiffness etc... If you want to show that take a data recorder, build a bike, put accelerometers all over the frame and go ride it! Then come back and do some modal analysis on it. Then take the new frame - put the accelerometers in the same locations and go ride that.. then do some modal analysis on that frame and compare.

It's not rocket science. But some of these guys are just in the stone age. I talked to a buddy that's in R&D at a well known bicycle mfger component supplier and he was telling me how they have this guy... and that guy.. and they use strain gages and do testing. Are you kidding me???? Why not go back to a horse and buggy and give up your car.

Sigh....
dirtwalker wrote:
Sorry mate, but accelerometers don’t replace strain gauges. They both have different purposes and play a part in validating designs depending on the load environment and...
Sorry mate, but accelerometers don’t replace strain gauges. They both have different purposes and play a part in validating designs depending on the load environment and the design specifics.
I agree when we want to know what is really happening with parts we strain gauge them and it is expensive but it is the only way to know what is really happening to the part.
#434
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DE
4/27/2022 6:00am Edited Date/Time 4/27/2022 6:55am
#434 wrote:
What cracks me up is that most guys that say „I would never run a piston longer than 25h“ or „I would never trust a KTM...
What cracks me up is that most guys that say „I would never run a piston longer than 25h“ or „I would never trust a KTM, they break“ are slow as f..k and could ride their bike till the end of time without an oil change.
I’m an A rider and I won’t ride a KTM. Local shop was a dealer for 10 years or so and I saw enough in the...
I’m an A rider and I won’t ride a KTM. Local shop was a dealer for 10 years or so and I saw enough in the back of that shop to scare me away forever. To each their own. They just aren’t for me.
Yeah, I get it.
I just think that people should use their head a little more when it comes to the lifetime of bikes and components. If you just roll around on hard pack and never use the clutch why change the oil every two hours or think about doing a top end. On the other hand, if you ride hard and break wheels constantly, it’s maybe not the best idea to put 200 h on a frame. A MX bike is a racing machine with limited lifetime and not a tractor.
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wrc777
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Greenwood, IN US
Fantasy
4/27/2022 6:00am
I've heard that the reason Yamaha (and other Japanese brands) can't/won't get their bikes down to the featherweight target of the KTM group is that it...
I've heard that the reason Yamaha (and other Japanese brands) can't/won't get their bikes down to the featherweight target of the KTM group is that it won't pass the durability tests, drop tests, etc. that they use for pass/fail chassis qualification for production. Never been able to independently verify that, but it makes sense. I know the Japanese manufacturers could take more weight out from other areas, but I'd imagine it would drive the cost up substantially...

That being said, I ride a KTM, but I'm an offroad guy so this stuff doesn't even phase me. If I was a jumper maybe I'd be paying closer attention (and making sure my triple clamp pinch bolt was properly torqued, with anti-seize, etc., etc.).
Honda must have decided to skip this testing now too since the CRF250R is lighter than the KTM once you account for the air forks on the KTM.
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