pay your respects - 23' YZ250 engine failure

ace402
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Loxley, AL, USA
1/25/2023 6:22pm Edited Date/Time 1/25/2023 6:26pm
PatH wrote:
C12 has a stoich of 14.79, E0 pump gas is 14.68 so C12 will not cause it to run lean. If you run it straight it...

C12 has a stoich of 14.79, E0 pump gas is 14.68 so C12 will not cause it to run lean. If you run it straight it will slow the flame front as it’s 112 Oct.  

 

T2 is oxygenated so it will cause it to run lean. T2 stoich is 13.5 so jetting changes would be needed.  
 

something else going on here because there’s no reason it should have had pre ignition and or detonation with C12/pump unless it was pulling air from somewhere it wasn’t supposed to. 

I was under the assumption that race gas (C12) would always make a bike run rich due to having a lower specific gravity. It can suck more fuel through the same sized jet at the same vacuum than pump gas will with a higher specific gravity.

C12 specific gravity is .7175

Pump gas is typically .74 to .76 IIRC

YZ250’s are notorious for having advanced timing from the factory. 1-3 degrees advanced is common.

A crank case leak could also be plausible as others have mentioned.

Either way, given stock jetting. I don’t think C12 would make it lean enough to cause the damage in the pictures.

I’ve had friends run the same jetting in 80 degrees and 30 degrees and never melt an engine. 

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ace402
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1/25/2023 6:26pm

Also, if it was jetting related I think it would have grenaded sooner. 
 

my guess is either the locator pin for the rings or an ignition side crank case seal went.

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early
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1/25/2023 7:07pm
zehn wrote:
Also worth noting that such a catastrophic failure likely wouldn't have happened in a 4 stroke engine. Another point is that service intervals for a 2...

Also worth noting that such a catastrophic failure likely wouldn't have happened in a 4 stroke engine.

Another point is that service intervals for a 2 stroke top end are 10 hours, but far longer for a 4 stroke.

mattyhamz2 wrote:

Doesn’t the Kawi 450 manual say replace piston every 10-15 hours?

JM485 wrote:
Where is the guy who used to be shocked that anyone would run a piston past 10 hours on any bike?

Where is the guy who used to be shocked that anyone would run a piston past 10 hours on any bike?Laughing

Probably dreaming on acid or something 

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silver753
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Brick, NJ, USA
1/25/2023 9:48pm

And some useful information, pistons under extreme heat will have the ring locator pin (little pin in the piston) get "sucked" into the piston. It will appear as if it got pushed further into the piston, and the ring can spin. Remove that piston and it might be inside the piston now.

But from the pic, it doesn't appear to be the ring end gap you are looking at. 2 stroke ring end gaps are notched. Four stroke ring end gaps (at least on modern 4 stk engines) have flap or 90 degree cuts. Looks to me like a broken ring.

I would post a pic of a 2stk ring end gap but you can google it yourself, bruh.

1

The Shop

mx216
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1/25/2023 10:17pm

You said it was 30 some degrees on race day, and I'm assuming the video was shot on a warmer day. If you're jetted close to the edge on a 45 degree day and then drop down to 35 degree day, well there's your smoking gun. Check your timing, check your squish and definitely do a leakdown after she's rebuilt before it goes in the bike. Then reevaluate your jetting and maybe have a couple specs based on your temperature variance if you ride in varying conditions. But the exhaust side melted off is excess chamber temp, jetting, timing, fuel, compression and/or even your pipe can each and all contribute. Bummed for ya though, never a good feeling. 

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lumpy790
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1/26/2023 7:18am
philG wrote:

I'd like this twice if i could. 

maxer wrote:
it really wasn’t knocking, i’m not sure. It’s very likely it was too lean but there wasn’t any ‘ warning signs ‘ like knocking or hanging...

it really wasn’t knocking, i’m not sure. It’s very likely it was too lean but there wasn’t any ‘ warning signs ‘ like knocking or hanging idle etc. i linked a clip of what it sounded like right before it gave out and it was running sick on race day. i just pulled off after my moto and it was cutting out. then it wouldn’t start and compression was gone. thought i noticed a little lack of compression that weekend but after it gave out i could move the kick starter with my hand. it is what it is, expensive ass lesson learned 

soggy wrote:

Bikes usually do run pretty sick when they are on the lean side. Until they don’t. 

Bikes always run greater than normal before going BOOM

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MotoX85
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1/26/2023 8:14am
maxer wrote:
running lean may of been a contributing factor as well. I didnt change my jetting once it got a little colder due to my ignorance. i...

running lean may of been a contributing factor as well. I didnt change my jetting once it got a little colder due to my ignorance. i havent been on 2 strokes in a while and thought since it was running great i didnt need to mess with it - i was wrong! 

Yz229 wrote:
That's usually what happens. Exhaust side get's very hot when lean, causing detonation. (sometimes not noticed). Finally melts/explodes on exhaust side and piston/ring debris enter the...

That's usually what happens. Exhaust side get's very hot when lean, causing detonation. (sometimes not noticed). Finally melts/explodes on exhaust side and piston/ring debris enter the chamber at wide open causing a lot of the damage you are seeing. 

What was jetting, altitude and temp?

maxer wrote:
I haven’t touched the jetting since i got it from the dealer in October. I live in dallas tx so under 500 sea level and it...

I haven’t touched the jetting since i got it from the dealer in October. I live in dallas tx so under 500 sea level and it was in the 30s the race day it gave out on me. I haven’t rode it often in very cold temps it’s been pretty mild around here

Stock Jetting, stock compression running C12 on a cold 30 degree day.   YOU are the reason that motor blew.  Motor was beyond lean, out of time because of the straight C12 and detonating so bad it probably was detonating at idle on the stand.

C12 has completely different bouyancy charcteristics that require jetting changes.  Let alone the change of how fast the fuel burns compared to other fuels.  

Those craters on the piston are detonation pits and NOTHING was bouncing around in the motor.  It would have flown out of the port into the pipe maybe hitting 10 or so times, it doesnt magically stay in the cyclinder and cause a million pits.

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lumpy790
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1/26/2023 9:53am

Dumb question for you but has the bike possibly been sitting for a while? 

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BobPA
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1/26/2023 12:57pm
MotoX85 wrote:
Stock Jetting, stock compression running C12 on a cold 30 degree day.   YOU are the reason that motor blew.  Motor was beyond lean, out of time...

Stock Jetting, stock compression running C12 on a cold 30 degree day.   YOU are the reason that motor blew.  Motor was beyond lean, out of time because of the straight C12 and detonating so bad it probably was detonating at idle on the stand.

C12 has completely different bouyancy charcteristics that require jetting changes.  Let alone the change of how fast the fuel burns compared to other fuels.  

Those craters on the piston are detonation pits and NOTHING was bouncing around in the motor.  It would have flown out of the port into the pipe maybe hitting 10 or so times, it doesnt magically stay in the cyclinder and cause a million pits.

Oof

KurtJ99
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1/26/2023 1:22pm

I was at Mammoth in '87 running race gas for the first time and my bike was getting slower - but no pinging like with pump gas. I was able to pull off before it fully locked up but I was not used to lean without detonation - I had gone too lean for the cold morning practice - I richened it up a bit for the race and luckily didn't wreck the engine. Perhaps that is related to your race gas issue - though you said it was running good before it blew. IDK. 

1/26/2023 3:20pm
MotoX85 wrote:
Stock Jetting, stock compression running C12 on a cold 30 degree day.   YOU are the reason that motor blew.  Motor was beyond lean, out of time...

Stock Jetting, stock compression running C12 on a cold 30 degree day.   YOU are the reason that motor blew.  Motor was beyond lean, out of time because of the straight C12 and detonating so bad it probably was detonating at idle on the stand.

C12 has completely different bouyancy charcteristics that require jetting changes.  Let alone the change of how fast the fuel burns compared to other fuels.  

Those craters on the piston are detonation pits and NOTHING was bouncing around in the motor.  It would have flown out of the port into the pipe maybe hitting 10 or so times, it doesnt magically stay in the cyclinder and cause a million pits.

eye-roll-meme-idlememe

 

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