Zach Osbornes KTM 80 restoration

TK40_FC
Posts
611
Joined
5/17/2021
Location
Canton, OH US

Listened to Zach describe this bike thats from the 80's which is evidently very rare on the Moto60 show. Can someone link the pics from his social here? Would like to check it out as I've never seen one, but I can't view most social pages without accounts.  

Thanks in advance!

2
|
KurtJ99
Posts
2322
Joined
2/6/2017
Location
CA US
1/23/2026 9:36am

I remember those unicorns back in da day. Never saw one at a local race, only MXA photographs. I really like it when a Pro racer pines over one of old special race bikes. Good listen on Moto:60 show as Zach gushed over the bike and lucking into a guy that restored it for him. 

3
TK40_FC
Posts
611
Joined
5/17/2021
Location
Canton, OH US
1/23/2026 9:51am
garagedog wrote:
IMG 3946 0IMG 3945 0

Right on man, thanks!

The Shop

TK40_FC
Posts
611
Joined
5/17/2021
Location
Canton, OH US
1/23/2026 10:21am Edited Date/Time 1/23/2026 11:15am

I pulled this from the transcript of the show: 

"So, I got the bike and like as most people know, I did like a lot of testing in R&D for the 2003 KTM 85, which is the second gen of this bike that you're talking about. For Christmas, my parents found this KTM 80, which was at the time, fully intact ; had every piece and I got a big box of spares, like new clutches and stuff that were still in the cellophane and carboard wrappers. "

He's not sure where they got it and after 23 years he had a guy who I assume is local to him, do the restoration on it. 

He mentions it was ridden for a season or two before it ended up in his possession, but by then it was already 20 years old. Its like one of approximately 10 left in the world, if im understanding the conversation correctly. 

 

4
Toste
Posts
463
Joined
5/24/2009
Location
Pahrump, NV US
Fantasy
1/23/2026 11:20am

I raced a kid who had one of these at my very first motocross race in '86. He told me he got it at the KTM shop in Mojave of all places. Hard to believe such a rare bike was available at such a small dealership, but probably all of the KTM shops were like that back then.

1
DownSouth
Posts
9891
Joined
7/5/2008
Location
Tallapoosa, GA US
1/23/2026 11:43am Edited Date/Time 1/23/2026 11:44am

I remember seeing them in mxa back in those days. If I recall correctlly, was David Barrett KTMs top minicycle rider back then?

Around FL in that era any size KTMs were super rare and I never saw an 80 in person.

MXRalph
Posts
352
Joined
11/13/2022
Location
Fresno, CA US
1/23/2026 11:58am
DownSouth wrote:
I remember seeing them in mxa back in those days. If I recall correctlly, was David Barrett KTMs top minicycle rider back then?Around FL in that...

I remember seeing them in mxa back in those days. If I recall correctlly, was David Barrett KTMs top minicycle rider back then?

Around FL in that era any size KTMs were super rare and I never saw an 80 in person.

The funny thing about Barrett that I recall was that he didn't really race the big events. Don't recall him at any Golden State races, WMGP, GNC, Ponca, etc...  but his grandpa ran/owned(IIRC) the Mammoth MX track back then, and he showed up, relatively unknown, on a bike nobody had really seen, and kicked the shit out of everyone at Mammoth in '86/'87'ish. It was all Budman could do just to keep his pace when Antunez ruled the mini class.  Kind of like McCormick at Washougal. 

2
enketchum
Posts
4397
Joined
2/6/2012
Location
Pasadena, CA US
1/23/2026 12:26pm

I heard about this on the Moto 60 show. neat. That thing looks old 

enketchum
Posts
4397
Joined
2/6/2012
Location
Pasadena, CA US
1/23/2026 12:27pm

Is that kick stand permanently attached? 

1
RACING
Posts
1726
Joined
6/9/2023
Location
Waddafeuque FR
1/23/2026 2:30pm

There was a time when every MX bike had one...

3
Zzips
Posts
65
Joined
3/3/2024
Location
South Side, IL US
1/23/2026 2:44pm

I hope Zacho has a better security system than a dumb dumb lock.

1
wpark89
Posts
1156
Joined
12/9/2009
Location
Mattawa, WA US
1/23/2026 4:13pm

I built one a couple years ago…I just rebuilt a set of the ‘87 model USD WP forks this fall but haven’t installed them yet.

I saw them in the mags in ‘86-‘90 and thought they were really cool.  Only ever saw one kid show up with one at a race (80 beginner class in Fall of ‘89).  Also remember Scot Hardens kid raced one at the Vegas World Mini around ‘94.

In ‘06 I took a ‘05  85 and found some white plastic and built a retro replica for the Indy Trade Show…it was pretty cool because John Penton and some of the Penton family came and checked it out and told some stories of that first KTM mini in ‘86.  

Funny, but when KTM built their first 65 in the late 90s they used part/molds from the old ‘86 80…I got a 00 65 SX clutch cover and it bolted right on my old 80.

2
wpark89
Posts
1156
Joined
12/9/2009
Location
Mattawa, WA US
1/23/2026 4:18pm

 

IMG 4015 3IMG 4143 5IMG 4613 1.jpeg?VersionId=nMberkE8FudeapIMG 8130 3.jpeg?VersionId=PENhDthE4G1y6hP1tRPaxfzR9IMG 8133
21
Sully
Posts
9147
Joined
8/24/2006
Location
JP
1/23/2026 4:18pm
Toste wrote:
I raced a kid who had one of these at my very first motocross race in '86. He told me he got it at the KTM...

I raced a kid who had one of these at my very first motocross race in '86. He told me he got it at the KTM shop in Mojave of all places. Hard to believe such a rare bike was available at such a small dealership, but probably all of the KTM shops were like that back then.

Everyone I knew back then who raced a KTM were all desert racers, so finding one at a shop in Mojave may not be all that out of the ordinary.

2
CPR
Posts
6564
Joined
10/4/2018
Location
AU
1/23/2026 4:50pm
enketchum wrote:

Is that kick stand permanently attached? 

No they were bolt on.

1
moto804
Posts
221
Joined
3/14/2014
Location
Schaumburg, IL US
1/23/2026 5:23pm

I raced one from 86-88. 

My brothers 86 got stolen, so he got a new one in 87 with the upside down forks. I was so pissed that he got that thing. Pretty sure there weren't any others in IL or WI at the time. 

1
moto804
Posts
221
Joined
3/14/2014
Location
Schaumburg, IL US
1/23/2026 5:26pm
1000005139 0.jpg?VersionId= 2
13
DownSouth
Posts
9891
Joined
7/5/2008
Location
Tallapoosa, GA US
1/23/2026 6:21pm Edited Date/Time 1/23/2026 6:22pm
moto804 wrote:
1000005139 0.jpg?VersionId= 2

Love that picture!  Pic is a bit blurry but that looks like a Bieffe helmet. All my friends had them. I wanted one so bad.

BobPA
Posts
8321
Joined
10/31/2013
Location
PA US
1/24/2026 9:03am
enketchum wrote:

Is that kick stand permanently attached? 

That what she said

2
wpark89
Posts
1156
Joined
12/9/2009
Location
Mattawa, WA US
1/24/2026 9:51am

Just wanted to add a random pic of Scott Burnworth ripping a KTM 80 in ‘86

IMG 6198 3.jpeg?VersionId=qpLext
7
TK40_FC
Posts
611
Joined
5/17/2021
Location
Canton, OH US
1/24/2026 4:05pm

Just looking at some old ads for this bike and came across this little ankle breaker. Anyone ever see one of these? 

17692990552002655549422870766047 0
1
Woodsguy
Posts
13
Joined
12/23/2024
Location
Lancaster, OH US
1/25/2026 4:09pm

Rod Bush came to a handful of Hare Scrambles in SE Ohio with his Son (I'm assuming) on a KTM 80.  If I had to guess, it was 1992-1994ish.    It was before the teal and white bikes, I remember that for sure.

enketchum
Posts
4397
Joined
2/6/2012
Location
Pasadena, CA US
1/25/2026 4:35pm
wpark89 wrote:
Just wanted to add a random pic of Scott Burnworth ripping a KTM 80 in ‘86

Just wanted to add a random pic of Scott Burnworth ripping a KTM 80 in ‘86

IMG 6198 3.jpeg?VersionId=qpLext

How old was he? He looks huge on that bike 

1
DownSouth
Posts
9891
Joined
7/5/2008
Location
Tallapoosa, GA US
1/25/2026 4:44pm Edited Date/Time 1/25/2026 4:47pm
wpark89 wrote:
Just wanted to add a random pic of Scott Burnworth ripping a KTM 80 in ‘86

Just wanted to add a random pic of Scott Burnworth ripping a KTM 80 in ‘86

IMG 6198 3.jpeg?VersionId=qpLext
enketchum wrote:

How old was he? He looks huge on that bike 

Burnworth would have been 23 in 1986. He was on factory Yamaha racing 250sx and 125mx in 86.

2
rallendude
Posts
2202
Joined
8/17/2006
Location
Adger, AL US
1/26/2026 9:24am

There was a small dealer in Birmingham, AL that had one in stock for a long time back in the '86-'87 time frame.  We used to go buy handlebars (seemed like I bent a pair of steel ones every week back then) there and probably premix.  I drooled over it every trip in there.  I think it was Dixie Cycle.  

 

Post a reply to: Zach Osbornes KTM 80 restoration

The Latest