2025 kx450 stop sale notice

Just stumbled upon this. FYI for 2025 owners

IMG 0856 3.jpeg?VersionId=.symV8cyk
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SEEMEFIRST
Posts
13803
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8/21/2006
Location
Arlington, TX, USA
3/8/2025 12:17pm

Wow.

How many are out there waiting to grenade?

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sandman768
Posts
8106
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3/21/2014
Location
Saratoga Springs, NY, USA
3/8/2025 12:21pm

Thought this only happened  to the pumpkins 😂

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8
truck
Posts
3720
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6/10/2015
Location
Louisville, KY, USA
Fantasy
3/8/2025 12:25pm

Assuming kawi privateers all have the faulty gear in it? 

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PNWMXer
Posts
1757
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1/13/2022
Location
Washington, WA, USA
3/8/2025 12:34pm
sandman768 wrote:

Thought this only happened  to the pumpkins 😂

Nope…I remember my 09 KX450 getting recalled for throttle bodies sucking a chunk of casting into the motor, and either the 09 or 11 having a footpeg (or footpeg pin?) breaking.

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The Shop

3/8/2025 1:04pm

As a Polaris snowmobile owner we get used to it as of late.  

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mb60
Posts
5633
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3/7/2010
Location
GRAPEVINE, TX, USA
3/8/2025 1:15pm

I hope J Law reads this 😂 

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mike44
Posts
120
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8/20/2022
Location
FR
3/8/2025 1:33pm

At least they're taking things seriously and not trying to ignore the problem!

36
Brent
Posts
5834
Joined
8/16/2006
Location
Temecula, CA, USA
3/8/2025 1:42pm

It happened to my 2024 450, complete main gear failure after 7.5 hours.

KMC refused to cover it.

Anyone interested go back to the long running 2024 KX 450 thread for the photos.

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Markopolo400
Posts
1426
Joined
7/24/2012
Location
St. Paul-ish, MN, USA
3/8/2025 1:50pm

Forgot to send them to heat treat?

1
3/8/2025 2:41pm

 Maybe a bigger discount incoming!  I’ll take one!

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Kyle_202
Posts
29
Joined
3/4/2025
Location
Palatka, FL, USA
3/8/2025 3:14pm Edited Date/Time 3/8/2025 3:15pm

I have an old KX that all of the Nickosil coating on the cylinder flaked off and blew my motor up.. Kawasaki was awesome and replace the entire motor.. If your bike blew up do to the issue they have now they will stand behind it I am sure.. 

 

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FahQ
Posts
864
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7/5/2015
Location
USA
3/8/2025 3:20pm

Wish Suzuki would have done that for my Rms 

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Polish Power
Posts
179
Joined
8/24/2018
Location
Delmar, NY, USA
3/8/2025 3:23pm

 Maybe a bigger discount incoming!  I’ll take one!

They already down to $7500 OTD over my way if not less. Wait another month or so and they will be down to $6500/$7000.
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1
3/8/2025 3:43pm
FahQ wrote:

Wish Suzuki would have done that for my Rms 

I had 2x RMs recalled in the 90s. 

96 RM125 with footpegs snapping (mine did) 

And I forget the other… May have been the same bike with piston ring locator pins falling out.

7eleven
Posts
655
Joined
8/20/2012
Location
Aliso Viejo, CA, USA
3/8/2025 4:00pm Edited Date/Time 3/9/2025 6:04am

The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged, well we all know how that would end. 
I was able to clean all of mine before it was too late, but I definitely saw some motors go down before they found the cause. IMG 5015 0.jpeg?VersionId=k0LClT9 QWO42qhMzkIl6gMPcPD

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seth505
Posts
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Location
SD, CA, USA
3/8/2025 4:49pm

Forgot to send them to heat treat?

Stole them from the yz 250 bin in the Yami factory.  

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PNWMXer
Posts
1757
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Location
Washington, WA, USA
3/8/2025 7:07pm
7eleven wrote:
The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged...

The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged, well we all know how that would end. 
I was able to clean all of mine before it was too late, but I definitely saw some motors go down before they found the cause. IMG 5015 0.jpeg?VersionId=k0LClT9 QWO42qhMzkIl6gMPcPD

Remember that as well. I proactively pulled and cleaned my screens on my new bikes after I heard. One was clear, but the other had a ton of that sealant on it.

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MxAddic
Posts
5308
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11/24/2022
Location
USA
3/8/2025 7:36pm

Forgot to send them to heat treat?

For 2 years?

3/8/2025 9:39pm

I love my kawi but this sure seems to happen more with them than other brands. 

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kawasa84
Posts
1778
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6/7/2008
Location
Flower Mound, TX, USA
3/9/2025 7:20am
7eleven wrote:
The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged...

The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged, well we all know how that would end. 
I was able to clean all of mine before it was too late, but I definitely saw some motors go down before they found the cause. IMG 5015 0.jpeg?VersionId=k0LClT9 QWO42qhMzkIl6gMPcPD

Where is this internal oil screen?

Cool pic by the A.S.     You still in N. TX?

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7eleven
Posts
655
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Location
Aliso Viejo, CA, USA
3/9/2025 7:56am
7eleven wrote:
The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged...

The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged, well we all know how that would end. 
I was able to clean all of mine before it was too late, but I definitely saw some motors go down before they found the cause. IMG 5015 0.jpeg?VersionId=k0LClT9 QWO42qhMzkIl6gMPcPD

kawasa84 wrote:

Where is this internal oil screen?

Cool pic by the A.S.     You still in N. TX?

Then, you pulled the ignition cover and it was a little screen you pulled with needle nose at the bottom of the case. Not sure if that's the modern 450 design still. 
That was an Aaron Remkus shot out at VC. That left was going off for 15min. I went and found him to shoot it before it got blown out. He nailed it. 
Yep, FTW for now. Stark Varg owner & slay'n 30's. 

PNWMXer
Posts
1757
Joined
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Location
Washington, WA, USA
3/9/2025 8:06am
7eleven wrote:
The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged...

The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged, well we all know how that would end. 
I was able to clean all of mine before it was too late, but I definitely saw some motors go down before they found the cause. IMG 5015 0.jpeg?VersionId=k0LClT9 QWO42qhMzkIl6gMPcPD

kawasa84 wrote:

Where is this internal oil screen?

Cool pic by the A.S.     You still in N. TX?

On the ones I had (09, 11) you pulled the ignition rotor, then I think a small cover (been awhile). Screen was about 1” square, plugged in like a cd.  

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Dave v3.0
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689
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7/15/2022
Location
Ozark, AL, USA
3/9/2025 8:54am

Sounds like they've hired quality control engineers from Ford...

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mx317
Posts
5332
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4/1/2008
Location
USA
3/9/2025 10:04am
7eleven wrote:
The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged...

The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged, well we all know how that would end. 
I was able to clean all of mine before it was too late, but I definitely saw some motors go down before they found the cause. IMG 5015 0.jpeg?VersionId=k0LClT9 QWO42qhMzkIl6gMPcPD

PNWMXer wrote:
Remember that as well. I proactively pulled and cleaned my screens on my new bikes after I heard. One was clear, but the other had a...

Remember that as well. I proactively pulled and cleaned my screens on my new bikes after I heard. One was clear, but the other had a ton of that sealant on it.

I remember. It looked like worms in there. 

MX529
Posts
76
Joined
3/26/2024
Location
Wilmington, NC, USA
3/9/2025 1:37pm

Are the 24’s affected by this recall? 

Haven’t heard anybody with 24’s having an issue, correct me if wrong? 

NicNak
Posts
1061
Joined
2/18/2019
Location
Palm Desert, CA, USA
3/9/2025 6:41pm

I love my kawi but this sure seems to happen more with them than other brands. 

When did Kawi last have a recall? Fuel pump on 2022 KX250. Which I never did nor even had a problem with. I mean ktm had a crank recall not long ago as well. 

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1
MX529
Posts
76
Joined
3/26/2024
Location
Wilmington, NC, USA
3/9/2025 6:50pm

The 22-23 YZ 450 had the same issue, but it was never recalled like Kawi 

2
3/9/2025 7:34pm

I love my kawi but this sure seems to happen more with them than other brands. 

NicNak wrote:
When did Kawi last have a recall? Fuel pump on 2022 KX250. Which I never did nor even had a problem with. I mean ktm had...

When did Kawi last have a recall? Fuel pump on 2022 KX250. Which I never did nor even had a problem with. I mean ktm had a crank recall not long ago as well. 

Well the frame on my 24 had a recall. 

NicNak
Posts
1061
Joined
2/18/2019
Location
Palm Desert, CA, USA
3/9/2025 7:50pm

I love my kawi but this sure seems to happen more with them than other brands. 

NicNak wrote:
When did Kawi last have a recall? Fuel pump on 2022 KX250. Which I never did nor even had a problem with. I mean ktm had...

When did Kawi last have a recall? Fuel pump on 2022 KX250. Which I never did nor even had a problem with. I mean ktm had a crank recall not long ago as well. 

Well the frame on my 24 had a recall. 

That’s a real solid point. Mine did not so must be why I didn’t recall the recall 😂

731chopper
Posts
4227
Joined
1/2/2015
Location
DFW, TX, USA
3/9/2025 8:12pm
7eleven wrote:
The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged...

The OG Kawi 450 had a run of motors w/ too much liquid gasket, which would find its way to the internal oil screen. Once plugged, well we all know how that would end. 
I was able to clean all of mine before it was too late, but I definitely saw some motors go down before they found the cause. IMG 5015 0.jpeg?VersionId=k0LClT9 QWO42qhMzkIl6gMPcPD

Squires? Is that village creek?

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