brand new piston snapped chunk off

cadeclarey
Posts
25
Joined
7/23/2021
Location
Byron Center, MI US
Edited Date/Time 8/1/2021 5:02am
I am a 15 year old that does all my bike work by myself because my dad isn’t around too much and have done top end and motor work countless times so it’s not like i’m inexperienced but I have never seen this happen before, so basically my brand new vertex piston going in my race bike snapped a chunk off right by the ring gap on the first start, idk why this would happen and am wondering. I have a race this weekend and we are rushing to get parts and get the bike together and can’t sacrifice it doing this again.
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DynoDan22
Posts
775
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9/7/2011
Location
Victorville, CA US
7/23/2021 3:27pm Edited Date/Time 7/23/2021 3:28pm
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as well.
11
cadeclarey88
Posts
9
Joined
3/26/2021
Location
Byron Center, MI US
7/23/2021 3:34pm
DynoDan22 wrote:
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as...
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as well.
I am a complete moron, i’m sorry for posting this I didn’t even look at the picture, i don’t know what i’m going to tell my dad. i’m a little scared of what he’s gonna think. my moms getting a new piston hopefully he won’t look at the picture and notice it’s in backwards, i’m a little scared of what he’s gonna say.
cadeclarey88
Posts
9
Joined
3/26/2021
Location
Byron Center, MI US
7/23/2021 3:36pm
DynoDan22 wrote:
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as...
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as well.
the cylinder still looks good, i’m grateful for that and the head is perfect aswell. again i’m sorry for posting this i should’ve been able to notice this on my own.
1

The Shop

kijen
Posts
1031
Joined
10/1/2010
Location
Jacksonville, FL US
7/23/2021 3:44pm
Yep dont beat your self up, grown men have done worseSmile just learn from it, maybe a checklist as you go....im in aviation maintenance and many mistakes are made by people with twenty years experience, usually traced to complacency.
6
willbilly
Posts
341
Joined
6/28/2016
Location
Corpus Christi, TX US
7/23/2021 4:51pm
Haha! You sound like me about 50 years ago. You made a mistake. No big deal. I’m impressed that you work on your own bike and admit your mistake. You sound like a responsible young man. Hope you get it fixed soon.
12
NITRODOG
Posts
427
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3/25/2010
Location
TEMECULA, CA US
Fantasy
1417th
7/23/2021 4:55pm
Fix it and Rip it! Learning to take care of your own bike will pay off in spades later on! This will make great bench racing material for you later on!
3
pete24
Posts
2733
Joined
10/20/2011
Location
Marlborough, MA US
7/23/2021 5:00pm Edited Date/Time 7/23/2021 5:01pm
ive been known to take a head off here and there to make sure the piston is in the rite way,,,,,,,,,,,,ask me why
5
DynoDan22
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775
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9/7/2011
Location
Victorville, CA US
7/23/2021 5:15pm
What ever you do, clean the bottom end out and make sure you get every piece of debris out. Flush the bottoms end out with premix gas and try to get all the little pieces out. Good luck!
5
captmoto
Posts
5153
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4/22/2009
Location
Rancho Cucamonga, CA US
7/23/2021 5:41pm
A good friend of mine bought the 92 Peak CR250 that Pro Circuit built for Jeremy McGrath to run some East Coast SX races on. Maybe 4 rides on it. After riding it for a year he decided to rebuild the top end and did the same thing. he bought a new cylinder and asked PC to port it like the did for Jeremy. I think they had something else in mind and it never ran the same. It ran great but not the same powerband MC used.
Like someone else said, don't beat yourself up. Props to you for doing your own REAL work on your motors.
3
cadeclarey
Posts
25
Joined
7/23/2021
Location
Byron Center, MI US
7/23/2021 8:34pm
cadeclarey wrote:
I am a 15 year old that does all my bike work by myself because my dad isn’t around too much and have done top end...
I am a 15 year old that does all my bike work by myself because my dad isn’t around too much and have done top end and motor work countless times so it’s not like i’m inexperienced but I have never seen this happen before, so basically my brand new vertex piston going in my race bike snapped a chunk off right by the ring gap on the first start, idk why this would happen and am wondering. I have a race this weekend and we are rushing to get parts and get the bike together and can’t sacrifice it doing this again.
UPDATE, my mom brought the piston home, got it all sorted out, didn’t get yelled at and the bike is running great and hopefully i’ll be able to go 1-1 tomorrow for the overall win!
12
cadeclarey
Posts
25
Joined
7/23/2021
Location
Byron Center, MI US
7/23/2021 8:36pm
DynoDan22 wrote:
What ever you do, clean the bottom end out and make sure you get every piece of debris out. Flush the bottoms end out with premix...
What ever you do, clean the bottom end out and make sure you get every piece of debris out. Flush the bottoms end out with premix gas and try to get all the little pieces out. Good luck!
drained the oil and it was good with no flakes in it, flushed it twice just to be safe👍🏻
2
Bearuno
Posts
4146
Joined
6/28/2014
Location
AU
7/24/2021 5:11am
DynoDan22 wrote:
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as...
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as well.
the cylinder still looks good, i’m grateful for that and the head is perfect aswell. again i’m sorry for posting this i should’ve been able to...
the cylinder still looks good, i’m grateful for that and the head is perfect aswell. again i’m sorry for posting this i should’ve been able to notice this on my own.
You learn from your mistakes, young man. I certainly did. And, even at a (Great) Grandads age, I'm wary of making mistakes, still.

At least you're doing things for yourself.

Keep your chin up!
7/24/2021 7:22am
DynoDan22 wrote:
What ever you do, clean the bottom end out and make sure you get every piece of debris out. Flush the bottoms end out with premix...
What ever you do, clean the bottom end out and make sure you get every piece of debris out. Flush the bottoms end out with premix gas and try to get all the little pieces out. Good luck!
cadeclarey wrote:
drained the oil and it was good with no flakes in it, flushed it twice just to be safe👍🏻
Gear oil and crankcase are separate on a 2 stroke. If it runs good I wouldn’t worry about it now, the pieces probably flew out of the exhaust when it first happened
3
7/24/2021 8:20am
Your doing good this was a learning experience, learn from it and move on.
1
Layton
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299
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8/16/2018
Location
Geneseo, IL US
7/26/2021 6:45am
I’m confused.

You say that’s a brand new piston but that piston in the picture has been run quite a while.

Did I miss something??
3
40acres
Posts
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Location
Houston, TX US
7/26/2021 6:02pm
Layton wrote:
I’m confused.

You say that’s a brand new piston but that piston in the picture has been run quite a while.

Did I miss something??
I'm not sure splitting hairs here really adds much value to the overall conversation. Looks like he got it sorted in the end.
Falcon
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Location
Menifee, CA US
Fantasy
856th
7/27/2021 10:17am
It's too late now that you have re-assembled your cylinder, but I was going to remind you to check your bottom end bearing for wear. Your rod should not have any up-down play. Side to side is OK to a small degree, but up/down is a no no.
How did the race go?
ricky racer
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196
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12/25/2011
Location
Niles, MI US
7/27/2021 3:49pm
DynoDan22 wrote:
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as...
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as well.
I am a complete moron, i’m sorry for posting this I didn’t even look at the picture, i don’t know what i’m going to tell my...
I am a complete moron, i’m sorry for posting this I didn’t even look at the picture, i don’t know what i’m going to tell my dad. i’m a little scared of what he’s gonna think. my moms getting a new piston hopefully he won’t look at the picture and notice it’s in backwards, i’m a little scared of what he’s gonna say.
Your dad should be proud he has a son that is willing and able to perform his own work on equipment. I know I would be. Everyone makes mistakes. Good on you!!
1
LKHill
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Location
NY US
7/28/2021 5:54am
Layton wrote:
I’m confused.

You say that’s a brand new piston but that piston in the picture has been run quite a while.

Did I miss something??
Yes you did.
Layton
Posts
299
Joined
8/16/2018
Location
Geneseo, IL US
7/28/2021 2:41pm
I think the only thing I missed out on is that he comes on here and claims his piston was brand new and the corner broke off.

Obviously that is not a brand new piston. In fact it’s not even close to new with all the scraped off carbon on it.

Some of you think it’s ok to not tell the actual facts but how is he supposed to get real help when he doesn’t tell what really happened?

Maybe it turned out ok this time but one of these days it will bite him in the ass.
2
40acres
Posts
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Joined
7/23/2017
Location
Houston, TX US
7/28/2021 3:22pm
Layton wrote:
I think the only thing I missed out on is that he comes on here and claims his piston was brand new and the corner broke...
I think the only thing I missed out on is that he comes on here and claims his piston was brand new and the corner broke off.

Obviously that is not a brand new piston. In fact it’s not even close to new with all the scraped off carbon on it.

Some of you think it’s ok to not tell the actual facts but how is he supposed to get real help when he doesn’t tell what really happened?

Maybe it turned out ok this time but one of these days it will bite him in the ass.
You didn't miss... you just assumed he scraped off carbon from his piston dome. There are no scrub or scrap marks on that piston dome and it actually looks like its got only a few hours on it if that.

He did get "real" help when someone suggested that his piston was in backwards. None of what your talking about has anything to do with his piston being installed backwards. Take your inspector gadget shit to another thread boss, this one is handled.
3
LKHill
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853
Joined
9/8/2020
Location
NY US
7/28/2021 5:33pm
Layton wrote:
I think the only thing I missed out on is that he comes on here and claims his piston was brand new and the corner broke...
I think the only thing I missed out on is that he comes on here and claims his piston was brand new and the corner broke off.

Obviously that is not a brand new piston. In fact it’s not even close to new with all the scraped off carbon on it.

Some of you think it’s ok to not tell the actual facts but how is he supposed to get real help when he doesn’t tell what really happened?

Maybe it turned out ok this time but one of these days it will bite him in the ass.
Pistons are round and don't have corners...

Honda tried that.
1
cadeclarey
Posts
25
Joined
7/23/2021
Location
Byron Center, MI US
7/29/2021 10:41am
Layton wrote:
I’m confused.

You say that’s a brand new piston but that piston in the picture has been run quite a while.

Did I miss something??
ran for about 30 seconds lol
cadeclarey
Posts
25
Joined
7/23/2021
Location
Byron Center, MI US
7/29/2021 10:42am
Layton wrote:
I think the only thing I missed out on is that he comes on here and claims his piston was brand new and the corner broke...
I think the only thing I missed out on is that he comes on here and claims his piston was brand new and the corner broke off.

Obviously that is not a brand new piston. In fact it’s not even close to new with all the scraped off carbon on it.

Some of you think it’s ok to not tell the actual facts but how is he supposed to get real help when he doesn’t tell what really happened?

Maybe it turned out ok this time but one of these days it will bite him in the ass.
LKHill wrote:
Pistons are round and don't have corners...

Honda tried that.
it was brand new and had ran for about 30 seconds, and all that “carbon” on top isn’t carbon it’s oil.
7/30/2021 9:47am
You quoted the OP with your insult.. how was it not directed at him? The OP is the kid you are talking shit to FYI
1
1
Yeti831
Posts
1323
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1/30/2020
Location
UT US
7/30/2021 9:42pm
DynoDan22 wrote:
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as...
you installed the piston backwards and the ring ends caught the exhaust port and ripped the crown off. I'm sure the cylinder took a beating as well.
I am a complete moron, i’m sorry for posting this I didn’t even look at the picture, i don’t know what i’m going to tell my...
I am a complete moron, i’m sorry for posting this I didn’t even look at the picture, i don’t know what i’m going to tell my dad. i’m a little scared of what he’s gonna think. my moms getting a new piston hopefully he won’t look at the picture and notice it’s in backwards, i’m a little scared of what he’s gonna say.
We’ve all done it once. Take it as a learning experience and drive on 🙂

Pro tip: most pistons have an arrow or marker on the crown, this typically goes on the exhaust side 👍

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