2026 YZ450 side panel?

chuckie108
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826
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2/8/2012
Location
Mira Loma, CA US

Just started riding my new 2026 YZ450F.  Having trouble with top of my boot hooking under the little black extension piece on the left side panel when I try and move my foot forward to shift.  Anyone else having this issue? Know of a solution? The Google makes it seem like I’m the only guy having this problem. 

4
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CHaynes
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Location
Edgewater, MD US
6/8/2026 3:15am

Youre not the only one. I have yet to purchase anything, but for my wife (she has a '25 YZ 250F), we bought a set of Acerbis frame guards. They have a large contact area and prevent her boots from hanging up. She had a huge slam last year because her boot got hung up on the bolt and she couldnt get it un-stuck. I have had several issues with my boots hanging up on the bolt as well, just haven't tried a remedy. It would be neat to try to 3D print a little snap on plastic cover that you could maybe zip-ty onto the subframe. 

3
crmx105
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5/7/2016
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Dunnellon, FL US
6/8/2026 5:04am
chuckie108 wrote:
Just started riding my new 2026 YZ450F.  Having trouble with top of my boot hooking under the little black extension piece on the left side panel...

Just started riding my new 2026 YZ450F.  Having trouble with top of my boot hooking under the little black extension piece on the left side panel when I try and move my foot forward to shift.  Anyone else having this issue? Know of a solution? The Google makes it seem like I’m the only guy having this problem. 

YES!!!!

2
MikeID
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Boise, ID US
6/8/2026 8:20am Edited Date/Time 6/8/2026 8:21am

Ha ha, yes.  Second ride yesterday on a 2026 WR250F with previous gen Tech 7’s.  It looks like they are catching on a little plastic ridge at the top of the boot when I stand on my heel and rotate my toe outwards.

I’m going to try some duct tape to see if that works.

I have a set of Gaerne G-Reacts that are a few mm taller that I don’t think will be an issue.

1
JGZ150
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Location
Wilson, NC US
6/8/2026 1:38pm

It happens to me occasionally on my ‘25 YZ250f, especially when leaving the face of a jump. For some reason it’s always the left side. 

It always causes a moment of panic when I can’t move my foot, but I’ve learned to recognize it & unhook my boot. 

I wear Gaerne SG-12s for what it’s worth. 

I’d love to hear if there is a good solution for this issue…

4

The Shop

Twonine
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5
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4/12/2012
Location
Las Vegas, NV US
6/13/2026 2:37pm

I have a 2026 yz450. I wear size 11 Fox Instincts and I’m having this problem as well. When hitting the face of a jump my boots are hooking and locking in. I tried works connection 5mm down and back pegs but it didn’t help at all they actually might have made it worse. I need a solution!

2
mxracer666
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NE Iowa, IA US
6/13/2026 2:43pm
chuckie108 wrote:
Just started riding my new 2026 YZ450F.  Having trouble with top of my boot hooking under the little black extension piece on the left side panel...

Just started riding my new 2026 YZ450F.  Having trouble with top of my boot hooking under the little black extension piece on the left side panel when I try and move my foot forward to shift.  Anyone else having this issue? Know of a solution? The Google makes it seem like I’m the only guy having this problem. 

There is a guy here on Vital that 3D prints stuff and has asked if anyone has good ideas for things to 3D print.  This would seem to be the niche product that he is looking for!  I don't remember who he is...

4
chuckie108
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Mira Loma, CA US
6/13/2026 5:11pm
chuckie108 wrote:
Just started riding my new 2026 YZ450F.  Having trouble with top of my boot hooking under the little black extension piece on the left side panel...

Just started riding my new 2026 YZ450F.  Having trouble with top of my boot hooking under the little black extension piece on the left side panel when I try and move my foot forward to shift.  Anyone else having this issue? Know of a solution? The Google makes it seem like I’m the only guy having this problem. 

mxracer666 wrote:
There is a guy here on Vital that 3D prints stuff and has asked if anyone has good ideas for things to 3D print.  This would...

There is a guy here on Vital that 3D prints stuff and has asked if anyone has good ideas for things to 3D print.  This would seem to be the niche product that he is looking for!  I don't remember who he is...

I have a 3D printer also, working on a solution. Stand by.

 

4
6/13/2026 5:20pm

I don’t have a yz, so I don’t know specifics. If it’s actually a bolt causing the hang-up, couldn’t a low profile bolt replace it? One of a different drive type if needed. 

chuckie108
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Location
Mira Loma, CA US
6/13/2026 5:52pm
I don’t have a yz, so I don’t know specifics. If it’s actually a bolt causing the hang-up, couldn’t a low profile bolt replace it? One...

I don’t have a yz, so I don’t know specifics. If it’s actually a bolt causing the hang-up, couldn’t a low profile bolt replace it? One of a different drive type if needed. 

It's not a bolt, at least not on the '26. It's the small side number plate extension that bolts to the subframe. 

1
FeetUp
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12/4/2007
Location
Santa Maria, CA US
6/13/2026 6:02pm

I believe Star was having this issue when they switched to the 2026 frame, especially with CW2. His fix was to stick with the 2025 frame for 2026 SX. Well known issue, should be lots of workarounds out there?

1
4DAIVIPAI2K5
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Location
Coshocton, OH US
6/13/2026 6:54pm Edited Date/Time 6/17/2026 3:11am

I have the same issue on our 24 kx250 with size 11 alpinestars tech 7, I haven’t noticed it on the 25 kx250 we have. Odd feeling that’s for sure, and that’s coming from a slow old guy. 

chuckie108
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Mira Loma, CA US
6/15/2026 5:49pm Edited Date/Time 6/15/2026 5:49pm

Here’s version 1.0. I’ll test it this week. Looks a little industrial but I’m more worried about function. 

image 246

7
Timo
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Wichita, KS US
6/15/2026 6:55pm
CHaynes wrote:
Youre not the only one. I have yet to purchase anything, but for my wife (she has a '25 YZ 250F), we bought a set of...

Youre not the only one. I have yet to purchase anything, but for my wife (she has a '25 YZ 250F), we bought a set of Acerbis frame guards. They have a large contact area and prevent her boots from hanging up. She had a huge slam last year because her boot got hung up on the bolt and she couldnt get it un-stuck. I have had several issues with my boots hanging up on the bolt as well, just haven't tried a remedy. It would be neat to try to 3D print a little snap on plastic cover that you could maybe zip-ty onto the subframe. 

Which bolt is she getting caught on?

JGZ150
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5/29/2024
Location
Wilson, NC US
6/15/2026 7:09pm
chuckie108 wrote:
Here’s version 1.0. I’ll test it this week. Looks a little industrial but I’m more worried about function. 

Here’s version 1.0. I’ll test it this week. Looks a little industrial but I’m more worried about function. 

image 246

Ooooooh, that’s the spot!

CHaynes
Posts
242
Joined
3/6/2011
Location
Edgewater, MD US
6/16/2026 4:02am
CHaynes wrote:
Youre not the only one. I have yet to purchase anything, but for my wife (she has a '25 YZ 250F), we bought a set of...

Youre not the only one. I have yet to purchase anything, but for my wife (she has a '25 YZ 250F), we bought a set of Acerbis frame guards. They have a large contact area and prevent her boots from hanging up. She had a huge slam last year because her boot got hung up on the bolt and she couldnt get it un-stuck. I have had several issues with my boots hanging up on the bolt as well, just haven't tried a remedy. It would be neat to try to 3D print a little snap on plastic cover that you could maybe zip-ty onto the subframe. 

Timo wrote:

Which bolt is she getting caught on?

The lower bolt at the subframe mount. This is the same area I get hung up on. I wear Fox Instinct boots, and I think the hinge area hangs up. I remember the first time I rode her bike and I got hung up on that bolt 3 times the first lap. I never said anything to her because I didnt want to psych her out about it. Probably her 3rd time riding we were at a track we always go to, and she got hung up in a faster double double section and got slammed because she couldn't get her boot un-stuck in time. Not good.

SEEMEFIRST
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8/21/2006
Location
Arlington, TX US
6/16/2026 6:07am
CHaynes wrote:
Youre not the only one. I have yet to purchase anything, but for my wife (she has a '25 YZ 250F), we bought a set of...

Youre not the only one. I have yet to purchase anything, but for my wife (she has a '25 YZ 250F), we bought a set of Acerbis frame guards. They have a large contact area and prevent her boots from hanging up. She had a huge slam last year because her boot got hung up on the bolt and she couldnt get it un-stuck. I have had several issues with my boots hanging up on the bolt as well, just haven't tried a remedy. It would be neat to try to 3D print a little snap on plastic cover that you could maybe zip-ty onto the subframe. 

Timo wrote:

Which bolt is she getting caught on?

CHaynes wrote:
The lower bolt at the subframe mount. This is the same area I get hung up on. I wear Fox Instinct boots, and I think the...

The lower bolt at the subframe mount. This is the same area I get hung up on. I wear Fox Instinct boots, and I think the hinge area hangs up. I remember the first time I rode her bike and I got hung up on that bolt 3 times the first lap. I never said anything to her because I didnt want to psych her out about it. Probably her 3rd time riding we were at a track we always go to, and she got hung up in a faster double double section and got slammed because she couldn't get her boot un-stuck in time. Not good.

Replace the bolt with a button head?

1
SEEMEFIRST
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6/16/2026 6:11am
1000004966
Like this.
2
SEEMEFIRST
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13734
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Location
Arlington, TX US
6/16/2026 6:16am
I don’t have a yz, so I don’t know specifics. If it’s actually a bolt causing the hang-up, couldn’t a low profile bolt replace it? One...

I don’t have a yz, so I don’t know specifics. If it’s actually a bolt causing the hang-up, couldn’t a low profile bolt replace it? One of a different drive type if needed. 

chuckie108 wrote:

It's not a bolt, at least not on the '26. It's the small side number plate extension that bolts to the subframe. 

Could you take a heat gun to that area and curl it in a bit?

moto314
Posts
936
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10/20/2009
Location
Mooresville, NC US
6/16/2026 6:23am
chuckie108 wrote:
Just started riding my new 2026 YZ450F.  Having trouble with top of my boot hooking under the little black extension piece on the left side panel...

Just started riding my new 2026 YZ450F.  Having trouble with top of my boot hooking under the little black extension piece on the left side panel when I try and move my foot forward to shift.  Anyone else having this issue? Know of a solution? The Google makes it seem like I’m the only guy having this problem. 

mxracer666 wrote:
There is a guy here on Vital that 3D prints stuff and has asked if anyone has good ideas for things to 3D print.  This would...

There is a guy here on Vital that 3D prints stuff and has asked if anyone has good ideas for things to 3D print.  This would seem to be the niche product that he is looking for!  I don't remember who he is...

There are several of us with 3D printers, and high end 3D CAD software, and are mechanical engineers by trade. I may to look into this also.

Timo
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1/9/2021
Location
Wichita, KS US
6/16/2026 2:46pm
Timo wrote:

Which bolt is she getting caught on?

CHaynes wrote:
The lower bolt at the subframe mount. This is the same area I get hung up on. I wear Fox Instinct boots, and I think the...

The lower bolt at the subframe mount. This is the same area I get hung up on. I wear Fox Instinct boots, and I think the hinge area hangs up. I remember the first time I rode her bike and I got hung up on that bolt 3 times the first lap. I never said anything to her because I didnt want to psych her out about it. Probably her 3rd time riding we were at a track we always go to, and she got hung up in a faster double double section and got slammed because she couldn't get her boot un-stuck in time. Not good.

SEEMEFIRST wrote:

Replace the bolt with a button head?

I've not had this issue with my sg10's or sg12's, but I would definitely try a button head like seemefirst posted. 

JGZ150
Posts
76
Joined
5/29/2024
Location
Wilson, NC US
6/16/2026 6:31pm
Timo wrote:

I've not had this issue with my sg10's or sg12's, but I would definitely try a button head like seemefirst posted. 

It’s not the bolt. It’s the edge of the actual side panel.

When you’re riding on the balls of your feet & drop your heels a bit up the face, the top edge of the boot hooks under the horizontal edge of the side panel near the rear shock reservoir. 

Timo
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Location
Wichita, KS US
1 day ago
Timo wrote:

I've not had this issue with my sg10's or sg12's, but I would definitely try a button head like seemefirst posted. 

JGZ150 wrote:
It’s not the bolt. It’s the edge of the actual side panel.When you’re riding on the balls of your feet & drop your heels a bit...

It’s not the bolt. It’s the edge of the actual side panel.

When you’re riding on the balls of your feet & drop your heels a bit up the face, the top edge of the boot hooks under the horizontal edge of the side panel near the rear shock reservoir. 

I think that's on the 26+ bikes, he's talking about the 23-25 side panel bikes. 

JGZ150
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5/29/2024
Location
Wilson, NC US
1 day ago
Timo wrote:

I think that's on the 26+ bikes, he's talking about the 23-25 side panel bikes. 

Mine is specifically a ‘25. The boot catches on the panel itself, not a bolt. The 3d printed piece shown earlier in the thread is attempting to extend the lower edge of that panel to fix the issue. 

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