The new performance fad - electric water pumps

Village Idiot
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2/9/2024 5:22pm
Falcon wrote:
^It ain't illegal until the rules say so. 

^It ain't illegal until the rules say so. Cool

Even then, it ain't illegal until they penalize you. (ask Huntah!)  

Even then, it ain't illegal until they penalize you. (ask Huntah!)  Cool

ToolMaker wrote:

Are you buddies with Magoofan?

Well, I try to be buddies with everyone, but I can't say I've ever met the gent. 

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mikelawlor
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2/9/2024 5:36pm

9A7EFD29-DE3F-4663-93F4-34D769661FA2
I put one on my 23 300sx. I’ve only ridden it once since I installed it But it definitely is more snappy and revs quicker. Cost Me $50 for the pump and $8 for a piece of hose. I wired it to come on whenever the engine is running. It’s one speed (full speed). It does take a little while longer for it to warm up but so far so good. I removed all the guts for the stock water pump as well. If you’re even a little mechanically inclined you could instal one yourself. I still need to 3d print a bracket but it’s held in pretty good with just the hoses. 

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CPR
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2/9/2024 5:47pm Edited Date/Time 2/9/2024 5:48pm
mikelawlor wrote:
I put one on my 23 300sx. I’ve only ridden it once since I installed it But it definitely is more snappy and revs quicker. Cost...

9A7EFD29-DE3F-4663-93F4-34D769661FA2
I put one on my 23 300sx. I’ve only ridden it once since I installed it But it definitely is more snappy and revs quicker. Cost Me $50 for the pump and $8 for a piece of hose. I wired it to come on whenever the engine is running. It’s one speed (full speed). It does take a little while longer for it to warm up but so far so good. I removed all the guts for the stock water pump as well. If you’re even a little mechanically inclined you could instal one yourself. I still need to 3d print a bracket but it’s held in pretty good with just the hoses. 

Good point about removing the mechanical water pump internals. I assume you mean just the impeller?.
I’d guess the pro teams would also remove the drive gear and shaft to further reduce drag on the crank. That’d require putting a solid seal or Welch plug in to blank off the shaft orifice.

mikelawlor
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2/9/2024 5:55pm
mikelawlor wrote:
I put one on my 23 300sx. I’ve only ridden it once since I installed it But it definitely is more snappy and revs quicker. Cost...

9A7EFD29-DE3F-4663-93F4-34D769661FA2
I put one on my 23 300sx. I’ve only ridden it once since I installed it But it definitely is more snappy and revs quicker. Cost Me $50 for the pump and $8 for a piece of hose. I wired it to come on whenever the engine is running. It’s one speed (full speed). It does take a little while longer for it to warm up but so far so good. I removed all the guts for the stock water pump as well. If you’re even a little mechanically inclined you could instal one yourself. I still need to 3d print a bracket but it’s held in pretty good with just the hoses. 

CPR wrote:
Good point about removing the mechanical water pump internals. I assume you mean just the impeller?. I’d guess the pro teams would also remove the drive...

Good point about removing the mechanical water pump internals. I assume you mean just the impeller?.
I’d guess the pro teams would also remove the drive gear and shaft to further reduce drag on the crank. That’d require putting a solid seal or Welch plug in to blank off the shaft orifice.

IMG 1140 0.jpeg?VersionId=6OJzatGxhtHOSwIMG 1144 0

IMG 1145 2.jpeg?VersionId=q

So on a KTM it’s actually really easy to remove the mechanical Water pump. The crank driven gear That spins the water pump shaft is plastic and slides right off the shaft. For ease of converting back and not having to get a block off seal made or weld up the hole in the case I simply took the plastic gear off the input side of the shaft and took the impeller off the output side of the shaft and drilled and wire tied the shaft on both sides of the seal so it can’t move side to side. So it basically just sits there keeping the oil and the water separate. On a jap bike it would be necessary to remove the shaft completely and put a block off seal in. 

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The Shop

4/7/2025 12:20pm

Bumping old thread instead of starting a new one.

It seems this trend fell off, but I got thinking about it during Saturday's mudder. Would electric water pumps have helped? One of the benefits is that you can run them at full speed regardless of engine speed. Theoretically, this should help keep bikes running cooler on those days where the engine is varying rpm dramatically with a lot of clutch modulation...like a mud race. Granted, there's a little more risk of another part breaking. But could we see these return for mud races someday?

1
yamathumb
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4/7/2025 12:22pm
philG wrote:
If they want to reduce load, then run the bikes on total loss ignition.

Remove the flywheel and just have a trigger ring.

Who says they dont?

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ML512
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Bumping old thread instead of starting a new one.It seems this trend fell off, but I got thinking about it during Saturday's mudder. Would electric water...

Bumping old thread instead of starting a new one.

It seems this trend fell off, but I got thinking about it during Saturday's mudder. Would electric water pumps have helped? One of the benefits is that you can run them at full speed regardless of engine speed. Theoretically, this should help keep bikes running cooler on those days where the engine is varying rpm dramatically with a lot of clutch modulation...like a mud race. Granted, there's a little more risk of another part breaking. But could we see these return for mud races someday?

Fallen off? How so?

All the high and mid-level 250 teams are using them, minus the Austrian machines (which have never used them).

From my count wandering the pits, more 250 bikes have them then when I created this thread.

7
Pop Shmoke
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4/7/2025 3:42pm

Def hasnt fallen off at all. If anything its just become nearly ubiquitous and not really newsworthy anymore. 

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NSP139
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4/7/2025 3:58pm
Bumping old thread instead of starting a new one.It seems this trend fell off, but I got thinking about it during Saturday's mudder. Would electric water...

Bumping old thread instead of starting a new one.

It seems this trend fell off, but I got thinking about it during Saturday's mudder. Would electric water pumps have helped? One of the benefits is that you can run them at full speed regardless of engine speed. Theoretically, this should help keep bikes running cooler on those days where the engine is varying rpm dramatically with a lot of clutch modulation...like a mud race. Granted, there's a little more risk of another part breaking. But could we see these return for mud races someday?

ML512 wrote:
Fallen off? How so?All the high and mid-level 250 teams are using them, minus the Austrian machines (which have never used them).From my count wandering the...

Fallen off? How so?

All the high and mid-level 250 teams are using them, minus the Austrian machines (which have never used them).

From my count wandering the pits, more 250 bikes have them then when I created this thread.

So that leaves the question why have not the Austrian teams use them?

1
4/7/2025 4:09pm
NSP139 wrote:

So that leaves the question why have not the Austrian teams use them?

                 They cannot afford the parts or overtime to build them.

7
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Pop Shmoke
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4/7/2025 4:17pm
Bumping old thread instead of starting a new one.It seems this trend fell off, but I got thinking about it during Saturday's mudder. Would electric water...

Bumping old thread instead of starting a new one.

It seems this trend fell off, but I got thinking about it during Saturday's mudder. Would electric water pumps have helped? One of the benefits is that you can run them at full speed regardless of engine speed. Theoretically, this should help keep bikes running cooler on those days where the engine is varying rpm dramatically with a lot of clutch modulation...like a mud race. Granted, there's a little more risk of another part breaking. But could we see these return for mud races someday?

ML512 wrote:
Fallen off? How so?All the high and mid-level 250 teams are using them, minus the Austrian machines (which have never used them).From my count wandering the...

Fallen off? How so?

All the high and mid-level 250 teams are using them, minus the Austrian machines (which have never used them).

From my count wandering the pits, more 250 bikes have them then when I created this thread.

NSP139 wrote:

So that leaves the question why have not the Austrian teams use them?

They dont use special coatings on their forks either. Look at chase or ap’s lower fork tubes and theyre regular chrome. They seem to do things their own way. 

4
Donk122
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4/7/2025 4:24pm
ML512 wrote:
Fallen off? How so?All the high and mid-level 250 teams are using them, minus the Austrian machines (which have never used them).From my count wandering the...

Fallen off? How so?

All the high and mid-level 250 teams are using them, minus the Austrian machines (which have never used them).

From my count wandering the pits, more 250 bikes have them then when I created this thread.

NSP139 wrote:

So that leaves the question why have not the Austrian teams use them?

Pop Shmoke wrote:
They dont use special coatings on their forks either. Look at chase or ap’s lower fork tubes and theyre regular chrome. They seem to do things...

They dont use special coatings on their forks either. Look at chase or ap’s lower fork tubes and theyre regular chrome. They seem to do things their own way. 

Likely the same reason it took them so long to enter the 2nd injector conversation.

 

And no sir Pop, you are incorrect. Their special coating is just clear/chrome. It is in fact different from a bare showa or kyb stanchion.

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ML512
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4/7/2025 4:36pm
NSP139 wrote:

So that leaves the question why have not the Austrian teams use them?

I've asked two different engine builders (Twisted and XPR), they both said that the electric water pump gains are extremely negligible on the KTM engines due to their water pump design. In standard form, they have the least amount of drag and power loss to operate of any 250 engine.

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ML512
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4/7/2025 4:37pm
NSP139 wrote:

So that leaves the question why have not the Austrian teams use them?

Pop Shmoke wrote:
They dont use special coatings on their forks either. Look at chase or ap’s lower fork tubes and theyre regular chrome. They seem to do things...

They dont use special coatings on their forks either. Look at chase or ap’s lower fork tubes and theyre regular chrome. They seem to do things their own way. 

Donk122 wrote:
Likely the same reason it took them so long to enter the 2nd injector conversation. And no sir Pop, you are incorrect. Their special coating is just...

Likely the same reason it took them so long to enter the 2nd injector conversation.

 

And no sir Pop, you are incorrect. Their special coating is just clear/chrome. It is in fact different from a bare showa or kyb stanchion.

Correct, and some of their forks for have a flat-looking bronze lower coating, like Stewart's forks. A lot more had that coating early last season, but it's reverted back to mostly clear chrome.

2
Pop Shmoke
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4/7/2025 4:38pm Edited Date/Time 4/7/2025 4:40pm
NSP139 wrote:

So that leaves the question why have not the Austrian teams use them?

Pop Shmoke wrote:
They dont use special coatings on their forks either. Look at chase or ap’s lower fork tubes and theyre regular chrome. They seem to do things...

They dont use special coatings on their forks either. Look at chase or ap’s lower fork tubes and theyre regular chrome. They seem to do things their own way. 

Donk122 wrote:
Likely the same reason it took them so long to enter the 2nd injector conversation. And no sir Pop, you are incorrect. Their special coating is just...

Likely the same reason it took them so long to enter the 2nd injector conversation.

 

And no sir Pop, you are incorrect. Their special coating is just clear/chrome. It is in fact different from a bare showa or kyb stanchion.

Oh ok cool, do you know what the chrome colored coating theyre using is called? 

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NSP139
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4/7/2025 4:42pm
NSP139 wrote:

So that leaves the question why have not the Austrian teams use them?

ML512 wrote:
I've asked two different engine builders (Twisted and XPR), they both said that the electric water pump gains are extremely negligible on the KTM engines due...

I've asked two different engine builders (Twisted and XPR), they both said that the electric water pump gains are extremely negligible on the KTM engines due to their water pump design. In standard form, they have the least amount of drag and power loss to operate of any 250 engine.

Cool thank you that makes perfect sense👍

Donk122
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4/7/2025 4:50pm Edited Date/Time 4/7/2025 4:52pm
NSP139 wrote:

So that leaves the question why have not the Austrian teams use them?

ML512 wrote:
I've asked two different engine builders (Twisted and XPR), they both said that the electric water pump gains are extremely negligible on the KTM engines due...

I've asked two different engine builders (Twisted and XPR), they both said that the electric water pump gains are extremely negligible on the KTM engines due to their water pump design. In standard form, they have the least amount of drag and power loss to operate of any 250 engine.

to elaborate on that a bit... The austrian waterpumps run on a plain bushing type bearing and a simple seal, rather than a mechanical seal in the others. Which, is minimal in drag to begin with, hence the lackluster return on investment from the boys with the answers - Jamie or Chad.

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MotoDad32
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4/7/2025 4:59pm
Donk122 wrote:
to elaborate on that a bit... The austrian waterpumps run on a plain bushing type bearing and a simple seal, rather than a mechanical seal in...

to elaborate on that a bit... The austrian waterpumps run on a plain bushing type bearing and a simple seal, rather than a mechanical seal in the others. Which, is minimal in drag to begin with, hence the lackluster return on investment from the boys with the answers - Jamie or Chad.

That's interesting.  I would have thought pushing the water itself would require the vast majority of the power the pump takes from the motor - not overcoming the resistance/drag of the seal. 

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PRM31
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RE: fork stiction, Ping has a good interview with Paul Thede (Race Tech) on a recent Whiskey Throttle. He did extensive testing on reducing stiction. Summary, coatings don’t do much. Bit listen to interview for much more detail.

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yamathumb
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4/7/2025 6:01pm

The real gain is being able to run the pump at its most efficient rpm (propellers, impeller, pumps all work poorly outside of the optimal rpm.) At overrev, the regular water pump cavitates and has flow issues. The electric just keeps right on spinning at the perfect rpm. It allows for more radical tuning. That's right, spinning the water pump faster actually causes problems. 

8
FWYT
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4/7/2025 11:26pm
Bumping old thread instead of starting a new one.It seems this trend fell off, but I got thinking about it during Saturday's mudder. Would electric water...

Bumping old thread instead of starting a new one.

It seems this trend fell off, but I got thinking about it during Saturday's mudder. Would electric water pumps have helped? One of the benefits is that you can run them at full speed regardless of engine speed. Theoretically, this should help keep bikes running cooler on those days where the engine is varying rpm dramatically with a lot of clutch modulation...like a mud race. Granted, there's a little more risk of another part breaking. But could we see these return for mud races someday?

ML512 wrote:
Fallen off? How so?All the high and mid-level 250 teams are using them, minus the Austrian machines (which have never used them).From my count wandering the...

Fallen off? How so?

All the high and mid-level 250 teams are using them, minus the Austrian machines (which have never used them).

From my count wandering the pits, more 250 bikes have them then when I created this thread.

No kidding? Did not know that. Whaddya know!

FWYT
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4/7/2025 11:27pm
yamathumb wrote:
The real gain is being able to run the pump at its most efficient rpm (propellers, impeller, pumps all work poorly outside of the optimal rpm.)...

The real gain is being able to run the pump at its most efficient rpm (propellers, impeller, pumps all work poorly outside of the optimal rpm.) At overrev, the regular water pump cavitates and has flow issues. The electric just keeps right on spinning at the perfect rpm. It allows for more radical tuning. That's right, spinning the water pump faster actually causes problems. 

That is an awesome bit of tech I had not thought of. Thanks!

4
Mit12
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4/8/2025 1:27pm

The main benefit is not horse power savings its being able to run the water through the radiator at the flow rate you want to maximize the cooling efficiency. If the water goes through the radiator to fast it will not cool as well same goes if the water flows to slow. 

3
4/8/2025 4:51pm

Hmm. Thanks everyone--I guess I hadn't heard of them for a few years and figured they disappeared. Must not have been looking hard enough in pit bits.

But if they were on all the bikes at Foxboro then I guess the cooling gains weren't enough to overcome the mud.

ADynes
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4/8/2025 6:20pm Edited Date/Time 4/8/2025 6:22pm
Mit12 wrote:
The main benefit is not horse power savings its being able to run the water through the radiator at the flow rate you want to maximize...

The main benefit is not horse power savings its being able to run the water through the radiator at the flow rate you want to maximize the cooling efficiency. If the water goes through the radiator to fast it will not cool as well same goes if the water flows to slow. 

"Coolant flow too fast" is a popular myth. We had a cooling systems engineer from the local Caterpillar engine facility talk to our thermodynamics class. He debunked that popular misconception. Probably the thing I remember most from that class. 

Here's a good vid that talks about it briefly. Flow rate discussion starts around 7:55

https://youtu.be/Ldfuzy_JJUo?si=s-ktSROPOovg3z0w

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1/2/2026 5:52pm
Richy wrote:
So yours is just in an on/off application via a button/switch? There was talk earlier in the thread of variable speed. That would need a fancy...

So yours is just in an on/off application via a button/switch?

There was talk earlier in the thread of variable speed. That would need a fancy factory ECU (beyond a simple switched ground output like other ECU's) or an external module to control duty cycle via PWM, which seems maybe unnecessary?

Interested if HRC etc still use the simpler approach. The bikes are fired up and basically just run wide open so I guess there's no real downside to running it flat out constantly.

The available Bud racing and xpr kits appear to plug into the diagnostic port on the Honda from what I can see. Which would be running the fan at a fixed speed. I have been using the diagnostic port to power a radiator fan and a headlight when needed. Read the wiring diagram and figured which pins were hot and ground. I like this option because there is no risk of running the battery dead. Accessory items will only run when the bike is on. 

1/2/2026 5:55pm
NSP139 wrote:

So that leaves the question why have not the Austrian teams use them?

                 They cannot afford the parts or overtime to build them.

There’s a motocross action post on their site that has some info saying the Honda takes a lot more effort to spin the pump than say a ktm group bike. The gains on them just may be negligible at that point. 

1
wicksy85
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1/3/2026 2:20am
Richy wrote:
So yours is just in an on/off application via a button/switch? There was talk earlier in the thread of variable speed. That would need a fancy...

So yours is just in an on/off application via a button/switch?

There was talk earlier in the thread of variable speed. That would need a fancy factory ECU (beyond a simple switched ground output like other ECU's) or an external module to control duty cycle via PWM, which seems maybe unnecessary?

Interested if HRC etc still use the simpler approach. The bikes are fired up and basically just run wide open so I guess there's no real downside to running it flat out constantly.

Late reply holy shit im useless. You bump start button and pump turns on, to turn it off hold kill switch button for a couple extra seconds.

 

We got one on the newer model yz250f just purchased and its a TD one but unsure how that one is wired in.

JGZ150
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1/3/2026 1:27pm
wicksy85 wrote:
Late reply holy shit im useless. You bump start button and pump turns on, to turn it off hold kill switch button for a couple extra...

Late reply holy shit im useless. You bump start button and pump turns on, to turn it off hold kill switch button for a couple extra seconds.

 

We got one on the newer model yz250f just purchased and its a TD one but unsure how that one is wired in.

I’m still trying to figure out how to get the TD or XPR electric pump for the ‘25 YZ250f. It isn’t listed on either of their sites. 

The only one I seem to be able to find is the Bud Racing version with some hideous white hoses…

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