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Only $10 for all 2026 SX, MX, and SMX series.
Make sure you try it out before you buy it.
Who knows, you might like it.
The Shop
DeCal Works Huge Plastic Inventory of UFO and Polisport kits.
Works well for desert riding but in the tight stuff it is a lot of bike.
He has had zero problems,very reliable.
Don't buy one, run for the hills!
Sure wouldn't want one though.. my back hurts just looking at them..
Probably awesome in the desert or open trail/roads... i just rode one where you should never..
I rode a big bore KTM back around 2002, just after recovering from my ACL. I had a YZ-426. That bike was no lightweight by any means, but it handled decent and had ok suspension. The KTM had a good motor, but the handling and suspension felt like I was riding some old pig XR650.
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1400...not for me but a good friend.
There was some issue with the RFS valve train in 02 or so, which got fixed with updated parts by 03, you'd want to check to see if that has the updated parts, but if it's lasted this long it probably does. I believe they went from a 41mm carb to 39mm for the exc and mxc in 03 (I had the 03 525). There was no displacement difference between the 520 and 525. The big engine has a lot of inertia, which can make it feel heavy to turn. That's more of a woods riders issue than a western wide open places rider issue. There are lots of clamp options if you wanted to play with that for steering.
I miss mine, it was a great reliable bike.
The engines are pretty bulletproof, and as long as oil changes have been kept up they are far more reliable than any of the other fourstrokes of that era, or anything since. One known issue was waterpump seals leaking, there is a kit to replace/upgrade if required. Valve clearances are MUCH easier and quicker to do than any of the Japanese fourstrokes of this era.
This bike, along with the YZF's, were the first bikes to use the new Keihin FCR carbs. They were initially not modified much from their roadbike origins, but there are heaps of basic, cheap (or free) mods that can be done, mainly around the accelerator pump to cure the bog.
Suspension and handling were the biggest bugbears. Two key things:
1. If not already done, replace the stock triple clamps (20mm offset) with some aftermarket versions that have somewhere in the 16-18mm range. Increases the trail on the front and makes a huge difference to handling, including mostly curing the turning and headshake issues noted by others above.
2. Find a suspension tuner that knows the PDS shock and get the internal damping piston replaced with one of the various progressive/telescoping ones that were developed at the time. Can be done for only a little bit extra cost than a revalve, and makes a large difference. Also pay attention to the way the manual (if it has one) describes how to set sag; the PDS is sensitive to sag and the way to measure it is slightly different to a linkage setup.
Overall a pretty good bike. They can be made pretty good for motocross, Joel Smets won the 500cc in 2000 on one of these! (I know, works bike and everything).
Pit Row
Feel was long and very narrow in the mid-section. The front end always felt a little unplanted, like the weight bias was too light on the front. Bulletproof engine, suspension was lousy by MX standards.
I moto my 03' 525Sx & it's fast & turns well, but I do have some mods done.
Stock clamps are 20mm, mine are 16mm. might go to 14 after I do a few frame mods!
it still has a heavy feel to it, but it much better then stock. if he's not MX-ing it he'll do fine & won't notice it.
Just over to www.KTMTalk.com & look in the RFS section. you'll find what ever you need to know there!
Post a reply to: 2000 KTM 520....any good?