Progress photos of my second project bike, a 2000 YZ125...

dv12.com
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Edited Date/Time 12/16/2021 5:41am
Since it's a little slow nowadays in our little dirt bike world and since I have some free time, I decided to work on my second project bike... Here are some progress photos...





Bought this 2000 YZ125 for $1200 while I was doing my first project bike, the 2003 YZ250...



The idea was to build it kinda like the bike I raced in 1998 in the West Coast series...



I got most of the parts vapor blasted. Found some similar old school blue Applied triple clamps on eBay. Got the frame powder coated using a powder called Illusion Smurf. The Bentley Blue powder is good too but I went with the lighter color.



KE3 Restoration vapor blasted my engine parts. Legacy Carbon made me a custom ignition cover. My buddy Thomas, replica bike builder extraordinaire, built the engine. New cylinder, top end. Hinson provided a full clutch setup.



Lately, I've gathered most of the parts and decided yesterday to start building it. Forks are stock. Lowers were coated by SGB Racing. Uppers were provided by Thomas. They were Josh Hansen's upper tubes from when he raced at YoT back in 03 or 04... Subframe is stock, just vaporblasted to remove the blue paint.



I made a little mod on the brake line. Got rid of the long stock brake line. Used a shorter 250f line, bought a little guide on eBay and bolted it on the fork guard just like the factory bikes in the early 2000s



I did 2 building sessions yesterday. The 2nd one ended at 1:30am and that's where I am at now. I'm waiting on a carbon tank which I hope I'll eventually get... I still have to bleed the brakes, work on graphics, build a carbon fiber silencer. I have the canister and got an old FMF shorty silencer on eBay that I need to refurb. Gotta order a few OEM parts I don't have.



The graphics ERA Moto Co worked on a while back to match my 1998 ones. Still not finalized, we still need to add the companies that supported the build...
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MZ193
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3/18/2020 11:22am
Awesome project!
Cant wait to see it finished.
But shouldn’t this be on the builds section?
19
dv12.com
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3/18/2020 11:26am
MZ193 wrote:
Awesome project!
Cant wait to see it finished.
But shouldn’t this be on the builds section?
I didn't even know there was a build section. My bookmark takes me straight to the Moto-Related. I posted it there too. Sorry, bruh...
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3/18/2020 11:44am
Gonna be sweet!

Nothing beats the simplicity of the 2 smokers....
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wicksy85
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3/18/2020 11:56am
Hell yeah!! Going to look good when it's finished

The Shop

3/18/2020 12:20pm
Thanks for the post DV! Appreciate the material during 'quarantine'
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lumpy790
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3/18/2020 2:10pm
Sweet looking graphics!
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M-M
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3/18/2020 2:23pm
So to copy the front brake mod on my 04. I just need a 250f line and a clamp for the fork guard?

Nice work by the way.
Moto Norcal
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3/18/2020 4:26pm
MZ193 wrote:
Awesome project!
Cant wait to see it finished.
But shouldn’t this be on the builds section?
Exceptions are made for anybody who has won a pro Supercross! Whistling
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Zaugg
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3/18/2020 4:33pm
MZ193 wrote:
Awesome project!
Cant wait to see it finished.
But shouldn’t this be on the builds section?
Exceptions are made for anybody who has won a pro Supercross! Whistling
And for anyone building a sweet bike. Smile
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berm surfer
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3/18/2020 4:44pm
MZ193 wrote:
Awesome project!
Cant wait to see it finished.
But shouldn’t this be on the builds section?
Bro you just called out DV, do you even ride bro? That's like an amateur boxer calling out Tyson..dumb dumb dumb
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3/18/2020 5:17pm
dv12.com wrote:
Since it's a little slow nowadays in our little dirt bike world and since I have some free time, I decided to work on my second...
Since it's a little slow nowadays in our little dirt bike world and since I have some free time, I decided to work on my second project bike... Here are some progress photos...





Bought this 2000 YZ125 for $1200 while I was doing my first project bike, the 2003 YZ250...



The idea was to build it kinda like the bike I raced in 1998 in the West Coast series...



I got most of the parts vapor blasted. Found some similar old school blue Applied triple clamps on eBay. Got the frame powder coated using a powder called Illusion Smurf. The Bentley Blue powder is good too but I went with the lighter color.



KE3 Restoration vapor blasted my engine parts. Legacy Carbon made me a custom ignition cover. My buddy Thomas, replica bike builder extraordinaire, built the engine. New cylinder, top end. Hinson provided a full clutch setup.



Lately, I've gathered most of the parts and decided yesterday to start building it. Forks are stock. Lowers were coated by SGB Racing. Uppers were provided by Thomas. They were Josh Hansen's upper tubes from when he raced at YoT back in 03 or 04... Subframe is stock, just vaporblasted to remove the blue paint.



I made a little mod on the brake line. Got rid of the long stock brake line. Used a shorter 250f line, bought a little guide on eBay and bolted it on the fork guard just like the factory bikes in the early 2000s



I did 2 building sessions yesterday. The 2nd one ended at 1:30am and that's where I am at now. I'm waiting on a carbon tank which I hope I'll eventually get... I still have to bleed the brakes, work on graphics, build a carbon fiber silencer. I have the canister and got an old FMF shorty silencer on eBay that I need to refurb. Gotta order a few OEM parts I don't have.



The graphics ERA Moto Co worked on a while back to match my 1998 ones. Still not finalized, we still need to add the companies that supported the build...
Sweet build and it reminds me of your bike back in 1999. I helped your dad with fitting tyres in the FMF R&D shop.
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dv12.com
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3/18/2020 7:09pm
I finished it up today. I'm just missing the graphics...




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CPR
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3/19/2020 12:18am
Geez you don't fuck around.
2000 was a great model.
3/19/2020 9:43am
Looks awesome.....hopefully you can continue the stripe graphics thru the seat (like in the race pic) to complete the look.

nascarnate326
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3/20/2020 5:01am
DV what would have happened to your old bike??

Awesome that something positive is happening right now.
MX304
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3/20/2020 9:05am
Looking good!
ace402
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3/20/2020 10:08am
Looks great!!!
3/20/2020 11:49am
I would love to know who in the hell would down vote anything in this thread?Dry
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bents
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Fantasy
3/20/2020 12:11pm
I would love to know who in the hell would down vote anything in this thread?Dry
I hear you Travis. Just ridiculous.
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3/20/2020 12:25pm
bents wrote:
I hear you Travis. Just ridiculous.
It's miserable petty little people doing it.

It's reason #1 why the feature should at least be made transparent. Or just remove it all together.
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CivBars
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3/20/2020 12:34pm
I would love to know who in the hell would down vote anything in this thread?Dry
Most of the down votes are hackers or Russian bots, I'm sure. I've opened up brand new threads before only to see that I've down voted it somehow? Changed my password on Vital and my email and it still happens. I don't sweat it. And for those mouth breathers that are serial down voters... Let them live their best little negative life. No sense in trying to relate to a stale room temp cup of decaf.

DV, do you have any pics of that original silencer?
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disbanded
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3/20/2020 1:34pm
It's miserable petty little people doing it.

It's reason #1 why the feature should at least be made transparent. Or just remove it all together.
I'm actually glad you added that signature - it makes it so much easier to skip all of your posts.
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Lonestar_399
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3/20/2020 9:29pm
Highlight of my week reading this. Keep the updates coming!
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jtmaster
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3/21/2020 1:54pm
dv12.com wrote:
I finished it up today. I'm just missing the graphics... [img]https://p.vitalmx.com/photos/forums/2020/03/18/411288/s1200_dv934_2267950083639039570.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2020/03/18/411286/s1200_IMG_20200318_185835.jpg[/img]
I finished it up today. I'm just missing the graphics...




So this may be a dumb question, do you not need the fork guard guide at the top of the guard? I have a 2000 YZ250 that I converted to a cr style brake line and not having that fork guide on the upper for the guard would have made it easier. Stock forks on mine btw.
dv12.com
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3/21/2020 2:10pm
jtmaster wrote:
So this may be a dumb question, do you not need the fork guard guide at the top of the guard? I have a 2000 YZ250...
So this may be a dumb question, do you not need the fork guard guide at the top of the guard? I have a 2000 YZ250 that I converted to a cr style brake line and not having that fork guide on the upper for the guard would have made it easier. Stock forks on mine btw.
I have the guide on the bottom clamp and a bolt on one on the fork guard now.
dv12.com
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3/21/2020 2:17pm
CivBars wrote:
Most of the down votes are hackers or Russian bots, I'm sure. I've opened up brand new threads before only to see that I've down voted...
Most of the down votes are hackers or Russian bots, I'm sure. I've opened up brand new threads before only to see that I've down voted it somehow? Changed my password on Vital and my email and it still happens. I don't sweat it. And for those mouth breathers that are serial down voters... Let them live their best little negative life. No sense in trying to relate to a stale room temp cup of decaf.

DV, do you have any pics of that original silencer?
I do not have a photo of the 1998 Carbon silencer...

Just the new one

View this post on Instagram

The Carbon Touch

A post shared by David Vuillemin (@dv934) on Mar 18, 2020 at 3:36pm PDT

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jtmaster
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3/21/2020 2:31pm
jtmaster wrote:
So this may be a dumb question, do you not need the fork guard guide at the top of the guard? I have a 2000 YZ250...
So this may be a dumb question, do you not need the fork guard guide at the top of the guard? I have a 2000 YZ250 that I converted to a cr style brake line and not having that fork guide on the upper for the guard would have made it easier. Stock forks on mine btw.
dv12.com wrote:
I have the guide on the bottom clamp and a bolt on one on the fork guard now.




I mean this guide mounted to the upper fork tube. Is that one not necessary? If it’s there, and I see it’s not in your finish pictures, the clamp for the brake line where you have it on the guard would hit it. I like how you have it mounted with the blue clamp. It’s much cleaner than how I did it but I still have the upper fork tube guide on.
dv12.com
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3/21/2020 3:24pm
jtmaster wrote:
[img]https://p.vitalmx.com/photos/forums/2020/03/21/412031/s1200_23B4719C_A7E0_4AD0_9FEA_2827BF112F8C.jpg[/img] I mean this guide mounted to the upper fork tube. Is that one not necessary? If it’s there, and I see it’s not in your...




I mean this guide mounted to the upper fork tube. Is that one not necessary? If it’s there, and I see it’s not in your finish pictures, the clamp for the brake line where you have it on the guard would hit it. I like how you have it mounted with the blue clamp. It’s much cleaner than how I did it but I still have the upper fork tube guide on.
I will put them on but I will cut the guide pieces and only leave the circling part to protect the tubes
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jtmaster
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3/21/2020 3:35pm
jtmaster wrote:
[img]https://p.vitalmx.com/photos/forums/2020/03/21/412031/s1200_23B4719C_A7E0_4AD0_9FEA_2827BF112F8C.jpg[/img] I mean this guide mounted to the upper fork tube. Is that one not necessary? If it’s there, and I see it’s not in your...




I mean this guide mounted to the upper fork tube. Is that one not necessary? If it’s there, and I see it’s not in your finish pictures, the clamp for the brake line where you have it on the guard would hit it. I like how you have it mounted with the blue clamp. It’s much cleaner than how I did it but I still have the upper fork tube guide on.
dv12.com wrote:
I will put them on but I will cut the guide pieces and only leave the circling part to protect the tubes
Ahh I see. Thanks so much for the answers! Bike looks awesome!

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