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For every guy who does it themselves there are most likely a hundred like myself who want to but don't have the facilities, tools, time, knowledge, etc to start a project like this. Simply buying what you want from a trusted company who won't scam you would be a huge benefit.
Now, here is another question........if you were to lay down your hard earned cash for said bike, WHAT WOULD THAT BIKE BE? I am looking for year/make/model/layout type answers like 2005 Carmichael replica RM250, 2005 Chad Reed Replica YZ250, 2003 RM125, etc etc.
Don't paint things into a corner on price. I said $7000 just for a reference point on an earlier post. Under certain conditions, these bikes could range from $4,000 to $20,000. I am just looking to see what people want and if they would be interested in purchasing.
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There have been some amazing builds here on this site, and for a lot of people part of the fun is the build themselves. I'd say take half of the amazing bikes out there and divide it by at least two since those are the guys doing it themselves.
You ask a broad question in what bike someone would want for their hard earned cash. Personally, I wouldn't want a replica for that kind of money. Instead I would want something that was unique to me.
In this industry, it seems like everyone is looking for a "deal." Finding the people willing to pay will be your biggest battle. If you decide to pursue this, I hope it works out well. It seems the ones that have the most business are the ones with a great race pedigree that do motor work as well (someone such as a Chad Watts), or the ones that have some niche to offer in terms of coatings or something similar that nobody else knows about or can get done.
Best of luck.
My two examples of where I lost a total of 4700. But the fun I had and the time I killed during winter was worth it...I think....
06 KX250, Bought for 2000, put 3200 into it (and it was in super good shape when I bought it with orginal graphics, seat cover and brake pads), Sold for 4000
09 Yz250. Bought for 3500. Put 3000 into it. Sold for 4500.
A better route might be to just go around re-furbishing bikes to their OEM specs. Personally, I'd buy an all-stock bike before one that has a bunch of aftermarket stuff all over it. If you could just focus on one or two particular bikes and spent all your time purchasing OEM parts (in larger quantities and cheaper than aftermarket), you might find that people would be a little more interested. I'd just focus on finding '02 or newer YZ 125's and 250's and get a revolving inventory of top ends that you could just keep sending out to get re-plated and put on the next one to come in. Replace the plastic/graphics (again, use OEM graphics and avoid slapping stickers all over the place to save money...) on all of them, redo all the bearings, service the suspension, new tires, slap on an OEM pipe and silencer that you can find for dirt cheap on Ebay and sell them for $4000. Plus, you could then just sell all the fancy parts that you take OFF the donor bikes for even more money than you'd make by putting those same parts ON a bike. Or save them for some "specialty" builds. Your customers would then be left with a "brand-new" OEM YZ that's been completely refurbished and leaves them with a blank canvas to do their own build with.
I'd pay more for an OEM-looking bike that's been completely gone through and serviced than a "sick-looking completely-built tricked out 2 smoker, bro!" Mostly because when I see a KX250 with Monster Energy graphics, factory pipe, fat bars, powder-coated wheels, power-coated frame, etc... I think to myself "well that's all well and good, but how do I know they did all that stuff properly? What if he didn't torque his sprocket bolts correctly? What if he didn't true his wheels properly?" All that stuff is nice to have on a bike if the mechanic knows what he's doing... If it's a teenager's first bike and he just wanted black wheels, I'm going to assume it's been clapped out... Obviously if you're running a business you don't have to worry about that, but still. I think an OEM bike would draw more attention than a "replica" build. Every single used 2-stroke on craigslist has "sick" graphics on it with some aftermarket parts. But the ones that get the most attention are minty OEM bikes that haven't had anything done to them. THAT would your money-maker in this industry. Once you start making money and have a decent system in place, then you can branch out and start offering people "custom" builds.
Shit, maybe I should start doing this...
I built a supermini that I had more than 7k in, just saying.....
I built it to keep me busy, while recovering from a broken back last year, but it might be for sale soon, if I end up having to get surgery on my neck. If I can't ride it, there's no need to keep it.
To the OP's original question- as a few guys have already mentioned, I don't see it as being very profitable for you, when the dust settles. I know how much time I spent on this one, not to mention the amount of money. I was lucky to start with a very low hour bike, but that would be one of your biggest hurdles is finding low hour bikes at a descent price.
Just for the fun of it, let's say I wanted you to build this bike for me, what would you charge me ? I have well over100 hrs into it, I bought the bike for $3500 with the A-Kit and LECTRON carb, other than that everything else I added and its all brand new parts. I've added up the parts, what do you think that $$ came to ? I realize that not everyone would take it to this extreme, but I'm just curious what your estimate would be.
Here's a pic of the other side. Plenty more in my bike check for parts reference.
Clean-low hours-RM250 $3000.00
A kit suspension $6500.00
Wheels $1000.00
Engine work and coatings $1000.00
Plastic and graphics $350.00
Chain and sprockets $200.00
Pipe and Silencer $400.00
Tank $600.00 with shipping
Bars/Seat/Grips $400.00
Brake lines/cables etc $350.00
Carburetor $250.00
Levers/grips $100.00
Shift/brake pedals $100.00
Powder coating on frame $250.00
Clutch and ignition covers $250.00
So, lets say $14,750 in parts and about a zillion hours of labor.
The tough part on this bike is the suspension. It is hard to find and there are not too many guys that could use or appreciate this.
If you had stock suspension that was re-valved and coated it would knock about $5000.00 off the price, depending on what you got the suspension for. I have seen it anywhere from $2500 to $8000.00 in my looking.
I would say if someone commissioned me to build this bike it would be in the $12K range without the suspension. There are very few that would appreciate it.........as I am sure you know better than most.
Pit Row
I know you just kinda randomly guessed at pricing and parts on the bike, but here's a few more parts you may have overlooked-
A-Kit Triple clamps w/ '16 fender/ #plate mounting (although you could've included them in your suspension price)
Raptor Ti pegs
Complete bike Titanium bolt kit
Vortex ignition
Works Connection parts (skid plate, engine guard, frame guards, misc bling)
Carbon chain guide
Parts that could be included in the engine price-
Vforce reeds
Boyesen HiFlow water pump
CV4 silicone hose kit
* also I added a VHM head recently, (after the pics were taken)
At the end of the day, there's no way in hell im going to ever be able to sell it for the amount of money I have into it, (without including my labor) but then again, I never planned on selling it and I'm too anal to make any money working on dirt bikes anyways.
Edit- I mean $50K bike.
Without knowing your design experience&background: Why dont you go the other way around: Use your design qualities to come up with a bike that is:
- New
- standardized
- handmade
Create your own standard frame and use a 125cc engine from beta or gas gas, with some tuning for mx. Key is that its standardized.
Differentiate by offering a new bike that is either substantially lower priced OR has much more add ons then a 2017 Ktm or husky 125.
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