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SimonGreen Started a new thread CR125 2003 power valve stuck

7/6/2019 11:13am
Finally got to start rebuilding my top end on the above and have run into a slight issue. This is a brand new cylinder and the valves have been de-coked. All went together fine after a bit of jiggling to get the valves in place but the PV mechanism wont move. Looking closely it looks to me like the cylinder...
This forum thread has 0 replies.

SimonGreen Added a reply to Fork/Shock spring rate advice

7/4/2019 4:26am
Thanks mate. I've taken a look at this and the shock spring rate correlates with RT and the fork springs should stay stock. I'll go with this and review the forks after some testing..

SimonGreen Added a reply to Fork/Shock spring rate advice

7/3/2019 7:47am
Thanks for the post. I'm 6' and 190 lbs - weight is on the way down given the current diet and training regime I'm on Smile forgotten how physical riding a crosser is! Si

SimonGreen Started a new thread Fork/Shock spring rate advice

7/3/2019 6:02am
Hi all, I'm using the Racetech site to check the required fork/shock spring rates for my 03 CR125. The site tells me I should use the following based on the parameters I entered? Forks - 0.41kg/mm (stock 0.44kg/mm) Shock - 5.11kg/mm (stock 4.7kg/mm) Couple of things; 1. I understand why the shock is stiffer (I ain't as light as I...
This forum thread has 7 replies.

lumpy790 Liked a reply to forum topic 2 Stroke - drilling holes in cast piston

7/1/2019 2:36pm
Put the piston on the rod and slide the cylinder on. Using a magic marker up through exhaust port trace so you see where the bridge is on the piston and drill a couple very small holes in between. Also chamfer the holes slightly by hand turning a larger bit to clean and spread the cooling out a little more
This forum topic has 4 replies.

Paw Paw 271 Liked a reply to forum topic 2 Stroke - drilling holes in cast piston

7/1/2019 2:36pm
If your engine has an exhaust bridge, then yes it should be drilled for safety. Cast pistons don't expand as much as a forged piston, but it can still expand enough to cause issues and thus should be drilled. Paw Paw
This forum topic has 4 replies.

SimonGreen Started a new thread 2 Stroke - drilling holes in cast piston

7/1/2019 6:38am
Just starting the top end rebuild on a CR125 and I have a Prox cast piston. Is it recommended to drill the exhaust bridge lube holes on a cast piston? No instructions with the piston to do this but if it's not going to cause any issues I'd rather be safe than sorry! Si
This forum thread has 4 replies.

SimonGreen Started a new thread CR125 Swingarm 2004 same as 2003?

6/25/2019 9:56am
Can anyone confirm that a 2004 CR125 swingarm will fit a 2003? I've seen some conflicting posts on the web and wanted to be sure before I push the button on one on eBay.. Si
This forum thread has 1 reply.

SimonGreen Started a new thread Darn frozen bolts...help

6/24/2019 4:51am
I love everything about working on these old bikes with one exception...frozen bloody bolts!! Any thoughts on how to get these rounded frozen bolts out? Can't get heat to them as the plastics will be destroyed. Have tried soaking in Kroil and doesn't seem to make any difference (I genuinely believe all of these release agents are made of snake...
This forum thread has 14 replies.

SimonGreen Added a reply to Darn frozen bolts...help

6/24/2019 2:56am
Thanks for the help all. I'm pleased to say that freeze spray and needle nosed pliers solved the issue. Pretty impressed with the freeze spray actually. Wasn't convinced but thought I'd give it a go and it worked great. Another tool in the fight against stuck fixings! Si