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BoldNewGraphics Added a reply to KTM Spoke Nipples - Wheel Rebuild?

1/6/2026 4:32pm
For sure. I actually wired the crosses on mine in between motos, this summer, after I broke a nipple. The ones that broke after that stayed right in place and I actually didn’t catch them until I was washing.

BoldNewGraphics Added a reply to KTM Spoke Nipples - Wheel Rebuild?

1/6/2026 3:44pm
Thanks for the recommendation on the Excel spokes. I haven't had many first hand reviews on them. Dubya and FasterUSA both use Bulldogs on their pre-built wheels. One interesting note on the spoke kits, are that the Bulldogs come with aluminum nipples, where-as the Excels come with steel. After talking with both Dubya and Collin at Faster, I'm really feeling...

BoldNewGraphics Added a reply to KTM Spoke Nipples - Wheel Rebuild?

1/6/2026 4:02am
Great perspective, thank you. Was hoping the rebuild route was going to get me a stronger outcome than the easy way out (Tusk Impact Complete Wheelset), but I was unaware of the limitations of the stock hubs. Now I have some thinking to do. Been hawking FBMP, and not seeing anything in my area for take-offs either. Three options remain...

FGR01 Liked a reply to forum topic KTM Spoke Nipples - Wheel Rebuild?

1/6/2026 3:42am
Here's the practical rundown. The stock KTM nipples are junk, as you've discovered. No, they are not compatible with other nipples (no aftermarket option that threads on the stock spokes). Yes, you can replace the stock spokes and nipples with a good set like Bulldog. But if you're that far in, it's not really logical to reuse a 107 hr rim when rebuilding. Now you're putting a new rim and spokes on a 107 hr hub. This sometimes works OK. The issue with KTM wheels, the hub flange on the rear rotor side is very thin cast aluminum. If you...
This forum topic has 15 replies.

cwtoyota Liked a reply to forum topic KTM Spoke Nipples - Wheel Rebuild?

1/6/2026 3:42am
I've never tried DID Dirtstar rims. Bulldog stuff is high quality and as far as I'm aware it's as good as you can get. If you want unbreakable wheels, I think your original plan is a very safe bet. If you want to save some cash, buy a complete Tusk spoke set and re-lace your existing wheels. I'll very likely do this to my GasGas MC350F rear wheel. I've done a couple of wheel builds with new Excel rims and Tusk spokes that have taken a lot of abuse with 100% reliability. The Tusk spokes haven't stretched and I've seen...
This forum topic has 15 replies.

BoldNewGraphics Started a new thread KTM Spoke Nipples - Wheel Rebuild?

1/5/2026 5:14am
Looking for some advice from experienced wheel builders. @107 hrs on my '18 150sx, I'm starting to break spoke nipples at an alarming rate. All of them at the same fail point; the head breaks clean off of the aluminum nipple. Hubs are still in decent shape, so the best plan I have so for is to rebuild with DID...
This forum thread has 15 replies.

SmokinJoe439 Liked a reply to forum topic Ktm 250sx build must haves

11/14/2025 6:31am
Mods I've done to my 21 250sx which isn't a lot. Keihin pwk I like the better snap way it runs with it. Was the first mod I did. Swapped the throttle tube n housing with the 2016 domino setup. The oem setup from 17- 22 has too much drag. Was giving me arm pump. It wasn't just slightly better it was drastically better. Much much lighter of a pull with the domino setup. Get the 16 throttle cable as well. I did this also in my 21 150sx. Absolutely never going back to the stock setup. Pro circuit pipe...
This forum topic has 20 replies.

SmokinJoe439 Liked a reply to forum topic Ktm 250sx build must haves

11/14/2025 6:31am
I was like you it's not that bad maybe it's the thicker odi lock on grips. Went to my usual renthal full diamond grips. That helped a little bit. It wasn't until my friend in the pit one day pointed it out. It became obvious it was a bit stiffer harder of a pull. Vs the domino setup on his beta's. So I swapped it out on my bikes for the 2016 ktm setup. Much lighter pull and when I took the stock 21 housing apart. You could see where it was rubbing against the throttle tube on the inside.
This forum topic has 20 replies.

BoldNewGraphics Added a reply to Ktm 250sx build must haves

11/14/2025 6:31am
I will verify SmokinJoes's claim 100% on the 2017+ throttles. My '18 150sx stock cable has a plastic elbow, nearly 90°. I never realized how much drag it had until we bought my son a 85sx, which runs a small pivot wheel similar to the Domino (the 85's wheel is actually part of the cable assembly, but concept it the...
This. “ They load the wheels differently and give a planted feel.” I‘be been on a 150sx for 6yrs now. Love it. But every time I get on a buddy’s 250f/450f, I instantly notice how planted it feels. I notice it even more so than the engine breaking. Which also helps with shifting the weight and planting the front end...

Falcon Liked a reply to forum topic Gear bags, which one?

8/14/2025 4:21am
I like to minimize the chance that I'll get to the track with everything except my boots. Or everything except my helmet. When I pack my gearbag, I do it the night before leaving for the track. Everything goes into the bag, clean and ready to ride. When I load up, all I need to check off my list is "gearbag."
This forum topic has 61 replies.
This is absolutely on point. Nice write up, Radical. 42 with an 11yo daughter and 13yo son. And if you get as lucky as I am, your kids will see this and want to join you! Although my daughters more interested in gymnastics and travel soccer, she will still hop on a pit bikes and ride. And when I push...
I was just dropping by to say how much I love my 2018 150sx. Bought in spring of '19 and it's been my only big bike since. In 30 years of riding, I've literally never had a bike longer than 3 years, and yet this one is still here. Still able to put it on the podium in the open...

BoldNewGraphics Added a reply to 2019 KTM 150SX Build

9/23/2024 8:20am
Bike looks great! Nice job, man. I'm on an '18 150sx, and have been since 2019. Love the 150's. I tested the 49t rear sprocket early on, but switched back to the stock 13/48 pretty quick. Gears just felt too short. I personally like the SuperSprox steel rings (the bikes light enough already!), with a quality standard roller chain. I...