Has anyone ever built a bike from scratch?

8/4/2026 6:34am
Rickyisms wrote:
I got the idea from MotoRoss678 who built a YZ250 from scratch in the bike builds section, really nice build! Anyone ever done something similar? Started...
I got the idea from MotoRoss678 who built a YZ250 from scratch in the bike builds section, really nice build!

Anyone ever done something similar? Started with just a frame/engine and eBay’Ed your way through it? I was thinking about doing something similar with my KLX110 since it seems like the only thing left stock will be the bottom end, frame, and suspension. All the takeoffs are thrown in boxes so I’d have to see just how much would be involved.
Yes, I actually did for a 2001 Honda CR250. It was completely trashed and I like to tinker so I gave it a go. The most enjoyable...

Yes, I actually did for a 2001 Honda CR250. It was completely trashed and I like to tinker so I gave it a go. 

The most enjoyable part of the process is actually sourcing the parts and imagining what it will look like in the end. I am nearing completion on a KX500. I haven't decided if I am going to keep it or not. I'll post some pictures once that is done. Here are some photos of the Honda after it was finished.Screenshot 20240111 192416 Photos.jpg?VersionId=PO9AASuEtRb6SIp SgfScreenshot 20240111 192702 PhotosScreenshot 20240111 193131 Photos

That is an awesome build.  I've been thinking about trying to find an 07 or 06 chassis and putting an 00 or 01 motor in it...

That is an awesome build.  I've been thinking about trying to find an 07 or 06 chassis and putting an 00 or 01 motor in it.  

Thank you! It was fun to build. You get to be my age and tinkering is really satisfying...

1
MotoRoss678
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Location
Waynesburg, PA, USA
8/4/2026 6:41am
Rickyisms wrote:
I got the idea from MotoRoss678 who built a YZ250 from scratch in the bike builds section, really nice build! Anyone ever done something similar? Started...
I got the idea from MotoRoss678 who built a YZ250 from scratch in the bike builds section, really nice build!

Anyone ever done something similar? Started with just a frame/engine and eBay’Ed your way through it? I was thinking about doing something similar with my KLX110 since it seems like the only thing left stock will be the bottom end, frame, and suspension. All the takeoffs are thrown in boxes so I’d have to see just how much would be involved.

Not sure why I never followed up on this but thank you for the mention!  Here is the scratch built YZ250 I did back in 2021: https://www.vitalmx.com/community/MotoRoss678,51018/setup,90784

It was an 06 mainframe, 03 bottom end, and hubs from my 125 when I first started getting the project together.

https://www.vitalmx.com/forums/Bike-Builds,46/Yamaha-YZ-250-Scratch-Build,1388984?page=0

2
RealityCheck
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Location
Davidsonville, MD, USA
8/4/2026 6:47am

I've built 2 bikes from scratch:

  1. 2002 CR250R frame purchased on Ebay, 2001 CR250R bottom end and ignition from a trashed 2001 CR250R I purchased off of Craigslist, and the rest of the bike was assemble using a mix of parts I had lying around, new parts (including the crankshaft and cylinder, and Ebay/Craigslist finds. 
  2. 2000 CR250R frame purchased on Ebay, 1993 CR250R bottom end from a thrashed 1993 CR250 I purchased from a friend,  2001 CR250R ignition from Ebay, Ohlins suspension from a KX450 I previously owned, and the rest of the bike was assembled using a mix of parts I had lying around, new parts (including the crankshaft and cylinder), and Ebay/Craigslist finds. 2000 Honda CR250R.jpg?VersionId=iaSTcfXjTo6Y9TetwZVCKSr3dogW
3
8/4/2026 6:55am
20210521 195408
From scratch is the only way to go if you build an Ohlins 360 in a 97 chassis, with an 02 carburetor, and aftermarket management. 
3

The Shop

davistld01
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Springfield, MO, USA
8/4/2026 7:13am Edited Date/Time 8/4/2026 7:14am

I did a full rebuilt/restoration of a 1974 Husqvarna Mag 250CR decades ago that was pretty ratted out when I got it, because it was my first real hotshot MX bike...and I still think it's the sexiest bike ever. I kept it for quite a while, only riding it occasionally until some financial issues came up & forced me to sell it. Still bums me out to think about it...and I wish I still had pictures.  

1
8/4/2026 7:19am

Used a period correct toughbook with upgraded internals because what build is complete without aan associated laptop to run the management.  

Your 450 probably has 3 curves and you have to manually switch them, hard, soft, start. This runs 5 simultaneously and they're actuated by TPS position in 20% increments so 0-20% is the first curve, 21-40% is the next, so on, so forth.  Wherever your wrist is on the throttle, is the curve it's using.  The 6 th curve is for sound tech inspection, it goes flat right there where they hold your throttle,  quiets the bike to get it under the dB. 

It also has traction control in the form of rpm threshold tuning (its how you get away with trac ccontrol Without using a Hall sensor).  So, if the TPS position is a constant at say 40% and the rpm climbs, this indicates wheelspin and the ignition curve will flatten to mitigate the wheel spin. 

I can also shut off or turn on the power jet wherever I want using it like a mechanical fuel injector.  This allows you to run a lean, crispy needle, then compensate with extra PJ up high. I have 500 pictures if you want to talk scratch builds.  

 

20210420 132706 2
8/4/2026 7:45am
20210521 195408
From scratch is the only way to go if you build an Ohlins 360 in a 97 chassis, with an 02 carburetor, and aftermarket management. 

Is this a Yamaha 360 with the Öhlins Kit 

Think this bikes are ultra rare , one Shows up on a Marketplace in France the last few Years . 

8/4/2026 7:52am Edited Date/Time 8/4/2026 7:57am
20210521 195408
From scratch is the only way to go if you build an Ohlins 360 in a 97 chassis, with an 02 carburetor, and aftermarket management. 
Is this a Yamaha 360 with the Öhlins Kit Think this bikes are ultra rare , one Shows up on a Marketplace in France the last few...

Is this a Yamaha 360 with the Öhlins Kit 

Think this bikes are ultra rare , one Shows up on a Marketplace in France the last few Years . 

Ya, Ohlins everything.  The pipe and cylinder are Noleens "best set up" from 1993 when they ran this in the 500 Nationals with Larry Brooks. 

It's a tractor.  There isn't enough crank case volume in 250 cases to support the flow a 360cc twostroke needs.  

20210527 093954

 

20210527 09422220210527 094013.jpg?VersionId=Lc
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8/4/2026 8:19am

Not quite the same as these posts, but in the 1990's there was a UK GP mechanic who was notorious for building bikes out of parts "borrowed" out of the team spares. He'd spend the season slowly building bikes up then he'd sell them at the end of the year. Rob Andrews gives him a mention in his book after being one of his victims 😬

8/4/2026 8:30am
Not quite the same as these posts, but in the 1990's there was a UK GP mechanic who was notorious for building bikes out of parts...

Not quite the same as these posts, but in the 1990's there was a UK GP mechanic who was notorious for building bikes out of parts "borrowed" out of the team spares. He'd spend the season slowly building bikes up then he'd sell them at the end of the year. Rob Andrews gives him a mention in his book after being one of his victims 😬

At least when Lee McCollum does it, he waits 20 years. 

1
8/4/2026 9:52am
Ya, Ohlins everything.  The pipe and cylinder are Noleens "best set up" from 1993 when they ran this in the 500 Nationals with Larry Brooks. It's a...

Ya, Ohlins everything.  The pipe and cylinder are Noleens "best set up" from 1993 when they ran this in the 500 Nationals with Larry Brooks. 

It's a tractor.  There isn't enough crank case volume in 250 cases to support the flow a 360cc twostroke needs.  

20210527 093954

 

20210527 09422220210527 094013.jpg?VersionId=Lc

Wow great  Bike , i want to hear it 😅

I own some Old KTM 360/380s , this Size are one of the best Twostroke Engines ever made , 500 like power with 250 Handling . 

2
ZachS
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8/30/2021
Location
Madera, CA, USA
8/4/2026 12:55pm

I have done one bike build starting from scratch back in 2020. I had a 90's ktm 300 engine laying around from a bike I parted out and I wanted to put it in a modern chassis. Pretty much all parts came from Ebay or marketplace piece by piece; bought a 2017 250f frame and then found a great deal on a 2005 250sx engine so ended up going that route. Got a 2015 250 jug from my dad and found that a head from a 2018 would work and made use of the native top engine mounts much easier so it quickly became a Frankenstein engine. I did it as cheaply as I could, I think I ended up around 3k invested to get it rideable. Bike was awesome but I ended up parting it out ironically, wish I still had it. I highly recommend it, hunting for parts is a lot of fun and if you can be patient and wait for good deals it should be fairly cost effective.

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motomojo
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Kingman, AZ, USA
8/4/2026 4:02pm
1000000415 0.jpg?VersionId=BG6Fj

Built this 1974 CR 125 from parts found at 3 motorcycle salvage yards around phx az in 1996.

Won the 1997 AHRMA sportsman 125 expert national championship with it.

Still take it out for a ride from time to time.

5
motojoel1
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Location
Warren, OH, USA
8/4/2026 5:49pm
JBecker 72 wrote:
I’m sure people will say this is non moto, but I suggest doing some research on the Britten V1000. It’s the ultimate scratch built motorcycle, and...
I’m sure people will say this is non moto, but I suggest doing some research on the Britten V1000. It’s the ultimate scratch built motorcycle, and it even won at Daytona as well as a New Zealand Superbike championship. I got to see one of the handful ever made at a motorcycle shop in Winchester, VA a few years back. Wish I had my photos still from that day. Incredible machine.

When I read the thread title, this was the first motorcycle that came to mind.




I came here to say the same thing. Amazing engineering, really pushing the limits of carbon fiber at the time. 
Cancer took John too soon. 
What could have been….

4

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