Another '95 CR250 build

OKIE984
Posts
40
Joined
3/4/2017
Location
Okarche, OK, USA
10/6/2017 4:34pm
I hope to have it together this week end!
Hopefully it runs!

mchonda2
Posts
178
Joined
8/22/2012
Location
Medford, OR, USA
10/6/2017 4:55pm
OKIE984 wrote:
I hope to have it together this week end! Hopefully it runs![img]https://p.vitalmx.com/photos/forums/2017/10/06/218644/s1200_20171006_173746.jpg[/img]
I hope to have it together this week end!
Hopefully it runs!

Looking good!
OKIE984
Posts
40
Joined
3/4/2017
Location
Okarche, OK, USA
10/8/2017 7:25pm
I fit the 2001 works pipe today. Had to tweak the tail pipe alittle to clear the air box and bladder on the shock. Also cut the stock front mount off the pipe and rewelded it to work with the '95 frame.




Its soooooooo close though! Im ready to ride it but its going to have to wait another week until i get back from workAngry



689
Posts
842
Joined
12/10/2010
Location
AU
10/8/2017 8:01pm
What modifications did you need to do to the forks to get them to fit?

Just 05 clamps and headstem bearings?

I have a 95 that I am thinking about restoring and the forks are in need of some attention. Thinking it might be easier to start with a newer set.

The Shop

OKIE984
Posts
40
Joined
3/4/2017
Location
Okarche, OK, USA
10/8/2017 8:56pm
689 wrote:
What modifications did you need to do to the forks to get them to fit? Just 05 clamps and headstem bearings? I have a 95 that...
What modifications did you need to do to the forks to get them to fit?

Just 05 clamps and headstem bearings?

I have a 95 that I am thinking about restoring and the forks are in need of some attention. Thinking it might be easier to start with a newer set.
I pressed the '05 stem out and pressed the '95 stem into the '05 clamps.
New '95 bearings and seals.
I used the spanner nut from the '95 but used the upper aluminum nut from the '05. Measure your height of the stem in the '95 before pressing it apart so you know you have the stem height correct.

I originally planned to buy a set of billet clamps so i made a tab for the lower number plate mount and pop riveted it to the plate. I kinda like the blue powdercoat and ill see how i like how it handles before spending money on a set of billets.
Also in other threads on here people argue over the steering stops. I did NOT touch these and i haven't seen any issue with these the way they are.


The upper mount for the number plate i just drilled and tapped.



689
Posts
842
Joined
12/10/2010
Location
AU
10/8/2017 11:01pm
Champion. Much appreciated.
m21racing
Posts
649
Joined
7/19/2016
Location
Reno, NV, USA
10/9/2017 10:43am
Nice build. I like the plastics with the blue trees. Good job on a different looking cr250.
MotoXgoon
Posts
20
Joined
9/27/2016
Location
Bloomfield, IA, USA
10/10/2017 7:13pm
Bitchin bike man! Love the different old school look. And the engine is awesome looking
OKIE984
Posts
40
Joined
3/4/2017
Location
Okarche, OK, USA
10/14/2017 12:07pm








6
avmechanic
Posts
209
Joined
2/13/2016
Location
Langley BC, CA
10/14/2017 6:34pm
Great job. It turned out real nice and quite unique. Hope you have a blast with it.
Greg
OKIE984
Posts
40
Joined
3/4/2017
Location
Okarche, OK, USA
10/14/2017 7:46pm
Man guys this thing rips!
After getting the needle and main jet where it needed to be it pulls good down low and hits f!#@*^g hard in the midrange. It continues to pull up top but i dont have another decent running 250 to really get a good comparison of the high end. Its likes to be short shifted and to me feels smoother and more fourstroke like doing so.
I did notice it doesn't quite turn as easily as the other stock '95 after newer trees and forks. Its still easier to attack corners and hold a rut than my brothers yz450f. Even he came to that conclusion.
After riding newer 450's i dont think they have really any advantage over this bike other than the motor being easier to ride. The bike feels tight and light and doesn't ride anything like the stocker '95. Brakes are second to none. Suspension takes every thing my big ass can throw at it (thanks Marshall's Racing!) I feel if i lose some weight and get my stamina back i can once again be lethal on a bike or atleast the over 30 class........... god i feel old now! The bike definently wont hold me back!

My youngest here goes apesh*t everytime I start it. He wants to ride so bad too. I reved it alittle and he just laughs



2
snackfedbear
Posts
1065
Joined
10/18/2016
Location
Southern, CA, USA
10/15/2017 2:49am
That thing is absolutely gorgeous. I'm glad your son approves!
Byron909
Posts
121
Joined
11/14/2016
Location
Round Rock, TX, USA
10/15/2017 5:10am
Yeah great job, nice and unique!
Godcho
Posts
193
Joined
12/18/2017
Location
FR
2/23/2019 3:43am
I love your bike: The choice of colors is original and very good! Wink
bonseff
Posts
2118
Joined
3/29/2011
Location
Frisco, TX, USA
2/23/2019 10:15am
So nice, well done!
Brian_Bowles
Posts
532
Joined
11/23/2018
Location
Evans, GA, USA
12/13/2019 3:16pm
Where did you get the yellow plastic?
Lightning78
Posts
6353
Joined
12/12/2007
Location
Huntington Beach, CA, USA
12/14/2019 11:21am
Yeah I'd like to know where you got the yellow plastic too
Brian_Bowles
Posts
532
Joined
11/23/2018
Location
Evans, GA, USA
12/16/2019 10:00am
Thanks for letting me know. I really appreciate it. I just got a 1995 CR250 this weekend. Did you have to re-plate your cylinder?
OKIE984
Posts
40
Joined
3/4/2017
Location
Okarche, OK, USA
12/16/2019 11:05am
I bought a brand new '01 cylinder and head from motosport. Then sent it to Procircuit for porting and head mod.
mxbarnhouse
Posts
4
Joined
12/24/2025
Location
YUMA, CO, USA
3/4/2026 6:24pm
OKIE984 wrote:
I bought a brand new '01 cylinder and head from motosport. Then sent it to Procircuit for porting and head mod.

Did you have to use a 01 powervale assembly, or were you able to take the 95 assembly and put it in the 01 cylinder with 01 head?

1

Post a reply to: Another '95 CR250 build

The Latest