Not another RM250...

Joyner41
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168
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1/17/2017
Location
Rohnert Park, CA US
Fantasy

I wasnt great about the documentation of this thing while building on the forum, but honestly a little too proud of the thing to not post.  2007 RM250, ~50 hours when I got it from a long term buddy who was ready to sell, and knew I bleed yellow.  Grabbed the next-to last of the mohicans, and went to town.  Way too much to list, but key take aways:

- Kit Showa, valved by 707 Racing Suspension

- Full Hinson Clutch

- Full titanium/aluminum hardware

- Titanium pegs/custom brake tip

- 24mm HPSD

- FMF Factory Fatty and Titanium 2 Muffler

- Ride Engineering Billet Caliper with CR-F Master

- Ride Engineering 22mm Clamps

- Turned/Coated Hubs by TCR with DID ST-X Hoops

- Motor rebuilt, stock internals with Phathead

Before pics:

IMG 1681 1

Progress:

IMG 2308 4.jpeg?VersionId=BbqRuBx u.CCpaDYKFn5OJqXUm0aNWbIMG 2342 6.jpeg?VersionId=3SIe4K33UO2ydr7eXL4w3TkoYIMG 2344 6IMG 2351 5
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Joyner41
Posts
168
Joined
1/17/2017
Location
Rohnert Park, CA US
Fantasy
4/18/2025 2:13pm

More Progress:

IMG 2419 1IMG 2420 3IMG 2421 5IMG 2422 5IMG 2423 4
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Joyner41
Posts
168
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Rohnert Park, CA US
Fantasy
4/18/2025 2:15pm

More Progress:

IMG 2424 6IMG 2469 3.jpeg?VersionId=Rm3OCCpZk to9PquaRqgyYoQ6NIMG 2472 3.jpeg?VersionId=GfA6KDNY3VgKrIMG 2476 0IMG 2477 1
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Joyner41
Posts
168
Joined
1/17/2017
Location
Rohnert Park, CA US
Fantasy
4/18/2025 2:16pm

Final:

IMG 1417 0IMG 1419 0IMG 1420 1IMG 1421 3IMG 1422 2IMG 1423 3.jpeg?VersionId=.Sttihr5H97dQsxBxfF8j7JcIMG 1424 2IMG 1425 0IMG 1426.jpeg?VersionId=361bpNZFIPF9znv5o4 yQGIMG 1427 0IMG 1428 2IMG 1433 3
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Joyner41
Posts
168
Joined
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Location
Rohnert Park, CA US
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4/18/2025 2:17pm

And pics with her little sister:IMG 1434 2.jpeg?VersionId=VP FrTyCPIMG 1439 1IMG 1440 1.jpeg?VersionId=8FlY50d8FDCkF0hMWQwYA38xnIMG 1441 2.jpeg?VersionId=C69mRlJ.EqWkLCFpygSjEHlwKceo

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The Shop

MOTO557556
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87
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7/21/2014
Location
Burtrum, MN US
4/19/2025 4:59am

Factory.

 

3
sandman768
Posts
7931
Joined
3/21/2014
Location
Saratoga Springs, NY US
4/19/2025 5:44am

Sic builds Bro…. Fun finding a nut or bolt when it falls on your garage floor huh😜

1
Joyner41
Posts
168
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Location
Rohnert Park, CA US
Fantasy
4/19/2025 6:36am
sandman768 wrote:

Sic builds Bro…. Fun finding a nut or bolt when it falls on your garage floor huh😜

You’re not wrong. Christ the floor looks good but ti hardware and that floor is not fun. Especially the black bolts off the mountain bikes 😂

1
OneZeroFive
Posts
70
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12/7/2022
Location
Pleasant Hill, CA US
4/19/2025 10:36am

Nice build! Glad to see Joel's stuff being used. Good people right there 

1
vet323
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3572
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7/31/2010
Location
Lead, SD US
4/19/2025 3:06pm

Love the minimalist graphics, really clean look.

1
JWACK
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2561
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8/7/2009
Location
NM US
4/20/2025 7:49pm

Excellent! Thank you for sharing.  

1
4/21/2025 4:29am

Really nice job, well done!


Curious if you had the shock body re-Kashima coated or was it new?

Joyner41
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168
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1/17/2017
Location
Rohnert Park, CA US
Fantasy
4/21/2025 5:37am

Really nice job, well done!


Curious if you had the shock body re-Kashima coated or was it new?

Thanks Chuck!

Negative, its a kit shock/fork that was previously coated and didn't have to send anything out for coating.

4/21/2025 7:09am
Joyner41 wrote:

Thanks Chuck!

Negative, its a kit shock/fork that was previously coated and didn't have to send anything out for coating.

Nice! Guessing it was new stuff then as it looks proper kashima and not worn at all! Awesome

1
RussB
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991
Joined
7/12/2014
Location
GB
4/22/2025 2:59am

What brand Pegs are those? Raptor?

I see they have KTM written on them.

I tried a set of (cheapo) titanium pegs from a KTM on my 08 RM250 and they were way too angled forward to use. Where as yours look pretty much flat

Joyner41
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168
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Rohnert Park, CA US
Fantasy
4/22/2025 6:12am
RussB wrote:
What brand Pegs are those? Raptor?I see they have KTM written on them.I tried a set of (cheapo) titanium pegs from a KTM on my 08...

What brand Pegs are those? Raptor?

I see they have KTM written on them.

I tried a set of (cheapo) titanium pegs from a KTM on my 08 RM250 and they were way too angled forward to use. Where as yours look pretty much flat

Pro Pegs for the earlier KTM (I think 2004 - 2015), I have them on both RM's and they only need the KTM spring to make them work.  Between the frame differences in the 04 125 and 07 250, both sit very well honestly. 

https://www.worksconnection.com/2013-ktm-250-sx-f/p18089-foot-peg-pro-p…

1
RMguy
Posts
22
Joined
5/6/2019
Location
Manchester, NH US
4/23/2025 3:40pm Edited Date/Time 4/23/2025 3:41pm

Awesome RM.  Any details on the brake pedal tip and rear brake clevis?  Would like to do the same for my 07

Joyner41
Posts
168
Joined
1/17/2017
Location
Rohnert Park, CA US
Fantasy
4/24/2025 8:18am
RMguy wrote:

Awesome RM.  Any details on the brake pedal tip and rear brake clevis?  Would like to do the same for my 07

Thanks my friend! Drilled out the rivets holding on the tip and basically grind/file away the brake arm until it matched the angle for the Pro Pegs KTM replacement brake pedal.  Once there, drill and tap, done.  Time consuming but I sure think its worth it...

1
RMguy
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22
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5/6/2019
Location
Manchester, NH US
4/25/2025 12:26pm

Awesome.  Thank you

1
Ake27
Posts
82
Joined
12/7/2022
Location
Dublin, CA US
4/30/2025 5:04pm

Great work Brandon, I thought it was your dads but I should have known it was yours! When I saw the pictures yesterday I sent him a text. His reply was what I should have expected, “I ruin or destroy “. Very well done and congratulations on the ebike championship last year. 

Joyner41
Posts
168
Joined
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Location
Rohnert Park, CA US
Fantasy
5/1/2025 8:13am
Ake27 wrote:
Great work Brandon, I thought it was your dads but I should have known it was yours! When I saw the pictures yesterday I sent him...

Great work Brandon, I thought it was your dads but I should have known it was yours! When I saw the pictures yesterday I sent him a text. His reply was what I should have expected, “I ruin or destroy “. Very well done and congratulations on the ebike championship last year. 

Thanks John, really appreciate the feedback and kind words! Pops always jokes that he spells "restore" as "destroyed" and there may be some truth to it!
 

Should get the three of us out on the Decoy's for some hot laps soon!

Ake27
Posts
82
Joined
12/7/2022
Location
Dublin, CA US
5/2/2025 8:38am

I’m up for a ride but your idea of hot laps and mine are probably a little different!

5/2/2025 11:43am

I'm in love. What a build! Nicely done!

Joyner41
Posts
168
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1/17/2017
Location
Rohnert Park, CA US
Fantasy
5/3/2025 5:55pm
Ake27 wrote:

I’m up for a ride but your idea of hot laps and mine are probably a little different!

Shoot I’m not sure about that!! You can sure put it down!

Joyner41
Posts
168
Joined
1/17/2017
Location
Rohnert Park, CA US
Fantasy
5/3/2025 5:55pm
Jmicmoto13 wrote:

I'm in love. What a build! Nicely done!

Thank you!!

Joyner41
Posts
168
Joined
1/17/2017
Location
Rohnert Park, CA US
Fantasy
7/1/2025 6:54am

@Sam Cometti pictures of the frame stops and mounting of the damper are below.  These are off of my 125 technically, but same same.  Basically weld a bung to the frame and tap for the M7 honda bolt (I think it is 73mm from center of triple mount to center of the top damper bolt), install two little frame stops, powder coat the frame! I did have to machine down the stock Honda tapered spacer a tad.

IMG 1946 4IMG 1947 1.jpeg?VersionId=Vosu9zOLIMG 1948 1
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