60 Hours on a ktm 450 a big deal ?

Edited Date/Time 11/26/2022 12:30pm
Hi, I’ve been out the 4 stroke world for over a decade, thinking of giving one another try next year. My budget it’s putting me in the range of good condition 60 ish hour bike, with no engine rebuilds done.

I’ve got an option where the shop knows the previous owner looked after the basic maintenance well, the bike doesn’t look roosted to hell from fast racing, do you think I’ll be good to carry on for another 30 hours at least ?

If I’ve gotta face a top end, clutch etc then the money you save buying is soon lost & you have a older bike at the end of it.

Anyone with these bikes longevity? I’ll be using it for Mx racing vet expert local club.

Cheers for any feedback.
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11/16/2022 3:27am
I've seen/heard of people rebuilding these bikes at 100 hrs and everything was absolutely mint as long as it was maintained properly. Obviously need to make sure the year/price is fair.
8
Richy
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11/16/2022 3:28am Edited Date/Time 11/16/2022 3:33am
Generally, for the average rider buying from an average rider, a KTM 450 should go forever... Figuratively. And assuming it's had oil, filters, and a little respect. A clutch kind of falls into a different category than top end imo, and they're still as robust on the KTMs as any other, but I hear you.

Not quite apples to apples, but there are people here with 200 and 300 hours on unopened 350's, and the 450 of course will usually get less stick and much less high RPM use.

Some Jap bikes go on for ages reliably, but the Austrian stuff seems to do it more commonly. I'm gonna go to 100 hrs (350) then do cam chain, tensioner and piston I reckon, but I'm naturally paranoid.
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4
11/16/2022 3:58am
Thanks guys, a long time ago before hour meters, I blew a 2008 crf 450 can’t remember exactly the issue bike was prob 100 hours. I’m a bit anxious aswell hence coming back moto 2 years ago I went 2 stroke.

I guess it’s impossible to know for sure just have a be careful when choosing used.

What’s the general maintenance on valve clearances ?
Gravel
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11/16/2022 4:46am
The previous owners riding style plays into your question. Was the bike ridden on the rev limiter regularly? If a guy generally leaves the top 500 rpm untouched, a motor will last a long time. I got over 250 hours on my 06 KTM 450 before I opened the motor, but the only time it touched the rev limiter was when the front end was dropping on a big (for me..) jump, and that happened a handful of times.

If the previous owners favorite pro is Justin Barcia, I’d look elsewhere.
14

The Shop

Ktm240
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11/16/2022 4:53am
Went 220hrs on my 2018 350xcf. Never even needed the valves adjusted. Clean air filter & synthetic oil every 10hrs. Plus the little inline fuel filter every 20hrs.
15
Mr. Afterbar
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11/16/2022 5:21am
Some go 10, some go hundreds. Routine maintenance is cheaper than hospital bills.
4
c0ncEpT
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Harrison Twp., MI, USA
11/16/2022 5:25am
60 hours at pro level speed will be worn right out.

60 hours at average vet speed will be like brand new.
20
dl117
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11/16/2022 6:08am
I had 105 hours on my husky 250f never opened up, problem is i let my son ride it who rides it like a 125, so now she needs to be open. But I would not hesitate on that 450. A good friend of mine has a 13 450 with 150 plus hours on it, only oil filter and 2 clutches and he is a fast 40a rider.
11/16/2022 7:16am
If it's been properly maintained 60 hours is nothing on a 450. The clutch basket rubbers on that KTM may need to be replaced, but that's low-cost stuff anyway.
3
Presley155
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11/16/2022 7:19am
I've had every generation CRF450 since 2003 and now I'm on a 21' KX450. I only did a top end one time and that was on my 2005 CRF450 that had probably 200 hours on it. When we pulled it apart everything looked pretty much new and was within tolerances. Just did the top end because we already had it apart. I put a fresh air filter in pretty much every ride and I change the oil every 3 to 4 rides. I've never had an issue.
Moto520
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11/16/2022 8:00am
I have a 2022 KTM 350SXF with 45 hours. The season is over where i live so i'm having the debate on whether to touch the top end or not. I'll probably go with a rebuild just because of timing but i would look to hit around 60-80 hours on the 350. I'd open up the 450 at around 90 hours as a precautionary measure.

I have a 2019 Kawasaki kx450 with 160 hours on it. I did a top end at 90 hours and put a crank in as well. The things that are wearing out are not engine related. But....there's a lot of ticky tack shit that adds up.
motodad312
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11/16/2022 8:01am
I have a '19 450 SXF. At 80 hours I put a top end in it. Everything was in great shape when it was torn down. I now have 130 hours on it. Will look at doing another top end around 160-180 hours. My bike is in great shape and runs like a beast still. Keep a clean air filter in it and change oil every 6 hours or so. As someone said, it's less about the hours and more about the maintenance.
1
lumpy790
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11/16/2022 8:20am
If anyone is looking for one I’m selling my Factory Edition with only 23.2 on it for $5000


3
Dhallmark
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Lancaster, TX, USA
11/16/2022 9:25am
19 Husky 450 Topend and timing chain at 150 hours. Currently at 260ish running strong. Did the clutch at 200
3
aees
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11/16/2022 11:05am Edited Date/Time 11/16/2022 11:06am
Hi, I’ve been out the 4 stroke world for over a decade, thinking of giving one another try next year. My budget it’s putting me in...
Hi, I’ve been out the 4 stroke world for over a decade, thinking of giving one another try next year. My budget it’s putting me in the range of good condition 60 ish hour bike, with no engine rebuilds done.

I’ve got an option where the shop knows the previous owner looked after the basic maintenance well, the bike doesn’t look roosted to hell from fast racing, do you think I’ll be good to carry on for another 30 hours at least ?

If I’ve gotta face a top end, clutch etc then the money you save buying is soon lost & you have a older bike at the end of it.

Anyone with these bikes longevity? I’ll be using it for Mx racing vet expert local club.

Cheers for any feedback.
I know several pro speed riders that are at 300+h on 450 sxf. Have a semi pro that has 400h without even a piston change (yes he agree it's a ticking time bomb). Know a couple more that has run around 200-250h with just piston change at 70h intervals.

So 60h, no issue.
2
2
11/16/2022 11:13am
Hi, I’ve been out the 4 stroke world for over a decade, thinking of giving one another try next year. My budget it’s putting me in...
Hi, I’ve been out the 4 stroke world for over a decade, thinking of giving one another try next year. My budget it’s putting me in the range of good condition 60 ish hour bike, with no engine rebuilds done.

I’ve got an option where the shop knows the previous owner looked after the basic maintenance well, the bike doesn’t look roosted to hell from fast racing, do you think I’ll be good to carry on for another 30 hours at least ?

If I’ve gotta face a top end, clutch etc then the money you save buying is soon lost & you have a older bike at the end of it.

Anyone with these bikes longevity? I’ll be using it for Mx racing vet expert local club.

Cheers for any feedback.
aees wrote:
I know several pro speed riders that are at 300+h on 450 sxf. Have a semi pro that has 400h without even a piston change (yes...
I know several pro speed riders that are at 300+h on 450 sxf. Have a semi pro that has 400h without even a piston change (yes he agree it's a ticking time bomb). Know a couple more that has run around 200-250h with just piston change at 70h intervals.

So 60h, no issue.
Yeah im calling bullshit on this lol. You know "several" pro riders that have over 300 hours on their bikes? 400 hours on a mx bike at pro speed with no piston? Get real lmao wtf
6
3
aees
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11/16/2022 11:19am
Hi, I’ve been out the 4 stroke world for over a decade, thinking of giving one another try next year. My budget it’s putting me in...
Hi, I’ve been out the 4 stroke world for over a decade, thinking of giving one another try next year. My budget it’s putting me in the range of good condition 60 ish hour bike, with no engine rebuilds done.

I’ve got an option where the shop knows the previous owner looked after the basic maintenance well, the bike doesn’t look roosted to hell from fast racing, do you think I’ll be good to carry on for another 30 hours at least ?

If I’ve gotta face a top end, clutch etc then the money you save buying is soon lost & you have a older bike at the end of it.

Anyone with these bikes longevity? I’ll be using it for Mx racing vet expert local club.

Cheers for any feedback.
aees wrote:
I know several pro speed riders that are at 300+h on 450 sxf. Have a semi pro that has 400h without even a piston change (yes...
I know several pro speed riders that are at 300+h on 450 sxf. Have a semi pro that has 400h without even a piston change (yes he agree it's a ticking time bomb). Know a couple more that has run around 200-250h with just piston change at 70h intervals.

So 60h, no issue.
Yeah im calling bullshit on this lol. You know "several" pro riders that have over 300 hours on their bikes? 400 hours on a mx bike...
Yeah im calling bullshit on this lol. You know "several" pro riders that have over 300 hours on their bikes? 400 hours on a mx bike at pro speed with no piston? Get real lmao wtf
I do, yes. Practice bikes.

It is over 400h on mx bike. Sure he's not a rever, but still. Has a champion that has done 400h+ on his 350 enduro, that is also without piston change.

I'm not saying it is a good idea, or that 10/10 will last that long.
3
vitalriderCrf
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11/16/2022 11:19am
I wouldn't be worried about it. The newer 450s with the finger follower valve train are stupid reliable. I have over 200 hours and haven't had to shim a valve. Out of curiosity, what year is it? Knowing someone who knew the previous owner doesn't hurt either
1
zacksavchuk
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11/16/2022 11:19am
Don’t bother till about 200 hours then maybe a piston and ring but probably still won’t need it. I had over 115 on my 16 450 and never did anything except oil and air filter. A buddy had a 16 450sx with 340 hours and an xcf with 280. None have ever been opened up and all are still running.
5
BAD10
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San Diego, CA, USA
11/16/2022 12:05pm
Hi, I’ve been out the 4 stroke world for over a decade, thinking of giving one another try next year. My budget it’s putting me in...
Hi, I’ve been out the 4 stroke world for over a decade, thinking of giving one another try next year. My budget it’s putting me in the range of good condition 60 ish hour bike, with no engine rebuilds done.

I’ve got an option where the shop knows the previous owner looked after the basic maintenance well, the bike doesn’t look roosted to hell from fast racing, do you think I’ll be good to carry on for another 30 hours at least ?

If I’ve gotta face a top end, clutch etc then the money you save buying is soon lost & you have a older bike at the end of it.

Anyone with these bikes longevity? I’ll be using it for Mx racing vet expert local club.

Cheers for any feedback.
150 hours on my YZ450 and the only thing I've changed is a set of clutch plates at 80hrs. Gonna do a piston and cam chain change for piece of mind only. Otherwise runs perfect.
4
rbyrnes619
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Temecula, CA, USA
11/16/2022 12:41pm
I have a 2018 YZ450F, did the top end at 80 hours and it wasn't necessary for me (Vet Cool . Was told I should've waited until around 150 hours to check in on it. It has about 170 now and runs like day 1 with routine maintenance of course. I also have a 2020 FC450 with 95 hours and I'm going to wait until that 140-150 mark to check it out.
3
Brent
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11/16/2022 3:55pm
I think it really depends - if the oil and filter have been changed during regular intervals. Air filter service is of course critical as well.

The 21- 22 motor is a workhorse with proper maintenance, easily going over 60 hours for an amateur rider.





That said, the valve stem seals will break down, as will the cam chain tensioner.
1
mustard530
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Long Beach, CA, USA
11/16/2022 4:16pm
The last 3 KTM 4strokes I’ve had I’ve changed a piston at 75-125 hours and every single time I open them up the piston looks brand new and I kick myself for even opening the top end up. 250 and 350 x2 AA off-road guy for what it’s worth. My current GasGas 450 it’s going to have the motor touched for a long time after seeing the conditions of the pistons from the smaller bikes.
3
Moto520
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Schaumburg, IL, USA
11/16/2022 4:28pm
One of the great buying points on a 450 is how well the motors can handle regular use. There’s more motor than needed so they last forever. Good reliability on all of the brands with the 450 motors.
8
PFitzG38
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Newport Beach, CA, USA
11/16/2022 6:53pm
I just took the jug off a practice track rider friends 298 hour 450 and the piston was flawless NO wear marks in the black coating on the ends from rocking. Could’ve just put rings in and been fine you’ve got another 100 hrs
Lowlander
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Perth, AU
11/16/2022 11:51pm
looking at a lot of the local moto guys here. Deep sand and very hot conditions so about as hard as it gets on a motor.

In my group of moto friends ranging from young local pros to fast vets. I would say 100 hours is no issue at all as long as the oil is changed and the filters were kept clean. The local pros are racing 30 weekends and 30 practices midweek a year and doing 1 top end because they are pushing the bike hard. The vets are doing 2 seasons on a single bike with no issues apart from maybe a clutch or 2 and of course the generic suspension, brakes, tire, and bearing wear and tear.

I do remember when 4 strokes were new in the mid 00's and the odd one would let go with lowish hours. But I don't recall that at all in the last 5-10 years. I don't remember the last DNF due to a seized 4 stroke and my local events have typically 100 adult riders.

If you think of the enduro guys especially out here in Australia. They are running 10000 km at 50-70km/h on average and selling the bike for good money to the next guy and he ends up doing the same. Then it goes to the next guy and still you don't hear of many issues.

I think a good 350/450 with a good quick local rider will be fine for 100 hours based on what I have seen both in the UK and Australia. Even a 250f with an intermediate vet rider would be hard-pushed to need a top end before that.
6
Austin_Rankin
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11/17/2022 12:36am Edited Date/Time 11/17/2022 4:33am
i had a 22 ktm 350sxf and it had to get a new top end twice by the time i hit 62hrs...

the whole bike was roached by 65. hours...


i think it all depends on how your going to ride the bike...




i think its more about replacing the gaskets than the physical parts....
once base gasket fails your sucking in dirt and burning coolant little by little, so gasket maintenence and replacement is KEY.

1
11/17/2022 1:50am Edited Date/Time 11/17/2022 1:50am
i had a 22 ktm 350sxf and it had to get a new top end twice by the time i hit 62hrs... the whole bike was...
i had a 22 ktm 350sxf and it had to get a new top end twice by the time i hit 62hrs...

the whole bike was roached by 65. hours...


i think it all depends on how your going to ride the bike...




i think its more about replacing the gaskets than the physical parts....
once base gasket fails your sucking in dirt and burning coolant little by little, so gasket maintenence and replacement is KEY.

That was poorly maintained. I flat tracked my 350 as well and it didn’t need that maintenance.
2
Richy
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11/17/2022 3:20am Edited Date/Time 11/17/2022 3:21am
i had a 22 ktm 350sxf and it had to get a new top end twice by the time i hit 62hrs... the whole bike was...
i had a 22 ktm 350sxf and it had to get a new top end twice by the time i hit 62hrs...

the whole bike was roached by 65. hours...


i think it all depends on how your going to ride the bike...




i think its more about replacing the gaskets than the physical parts....
once base gasket fails your sucking in dirt and burning coolant little by little, so gasket maintenence and replacement is KEY.

If you have OE or any quality gasket going out that quickly, you have done something wrong or you're suuuuper unlucky. Didn't re-use the old one did you?

You must be an animal on the bike, or with a spanner, or both... Or neither, now that I think about it, abuse is often the cause of instances like that? Not telling you you did wrong, I don't know shit, just curious on the what and why.
1
11/17/2022 4:08am
lumpy790 wrote:
If anyone is looking for one I’m selling my Factory Edition with only 23.2 on it for $5000 [img]https://p.vitalmx.com/photos/forums/2022/11/16/576987/s1200_F285E059_3A05_4B44_80D6_B6AECC9BDFF9.jpg[/img]
If anyone is looking for one I’m selling my Factory Edition with only 23.2 on it for $5000


Post up some details! or make a post in the for sale section.
1

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