2005 CR250R low hour bike - back to stock

JC116_MTL
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78
Joined
12/16/2020
Location
Montreal, CA

A couple months ago I picked up a 2-owner 2005 CR250R that allegedly hadn't been touched since 2010. The gentleman who posted it nearly 9 months prior admitted to me he hasn't had a single person reach out. Which is understandable, the price was high, bike was dirty, photos in his listing were not nice. 

But I was able to see the potential... I saw the original Sunstar sprocket. Original Dunlop D756 & 742. Mint radiators. Etc etc. Clearly this thing was ugly but not ridden hard nor that much. Potential gem on my hands here. 

I go check it out to see if it's the real deal and see if I could shrewdly negotiate him down. Sure enough it is pretty nice for having sat 15 years. I worked a deal with the seller and brought this last-gen two stroke home. 

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JC116_MTL
Posts
78
Joined
12/16/2020
Location
Montreal, CA
3/9/2025 7:06pm

Bike came apart super easily, an excellent surprise. Not one bolt had a difficult time coming out. Most of them still had their nice zinc plating from the factory. 

My goal for this bike was to put it back to stock 2005- as if I snagged it from the showroom floor. Of all parts required to put it back to stock, a really nice OEM head pipe was the hardest (and priciest) thing to find. So I stuck with the full pro circuit works system. The PC system was astonishingly in perfect condition after putting in some elbow grease to make it look new. Unreal 

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JC116_MTL
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Montreal, CA
3/9/2025 7:14pm

I was able to find OEM bars from that era of bike (Renthal H 971 7/8" with the "old font" logo), a mint stock seat cover, clutch & ignition cover. Ordered a seat foam from Guts. Replica graphics from a company in California. The white number plates are original, red plastic is UFO. 

Really went through the entire thing, scrubbed everything down to a like-new shine. The only things that were vapor blasted were the brake calipers, completely disassembled them to service properly. 

End result is stellar. If I had to estimate, there are maybe 15~20 total hours on this bike from new. Not a single clicker was ever touched on this bike. Of the 4 CR250's of this generation I've owned, this one was clearly the closest to new. 

Just waiting on the Honda carb hoses to arrive, and the carb will be installed.

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FarleyMX25
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224
Joined
10/2/2017
Location
Harrison, TN, USA
3/14/2025 7:20am

Sweet build. I know those gen Hondas were bad about the rad shroud digging into the frame. May want to make some rubber pads to prevent that. 

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onefiveight
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7/25/2016
Location
Citrus Heights, CA, USA
3/14/2025 7:26am

This is how it’s done. Beautiful. 

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The Shop

40
Posts
261
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12/26/2015
Location
USA
3/14/2025 1:33pm Edited Date/Time 3/14/2025 1:47pm

Where were you able to source the OEM 2005 replica graphics?

Also have a 2005, but with stock OEM Honda 2007 graphics-  which are great but not year correct.  The OEM 2005 left side graphic 87127-KSK-710ZA is still available, but the right side is not.  And the complete OEM radiator shrouds with OEM graphics are also no longer available from Honda.  Would like to stay with the correct year.  Thanks.

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JC116_MTL
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78
Joined
12/16/2020
Location
Montreal, CA
3/15/2025 6:46am
40 wrote:
Where were you able to source the OEM 2005 replica graphics?Also have a 2005, but with stock OEM Honda 2007 graphics-  which are great but not...

Where were you able to source the OEM 2005 replica graphics?

Also have a 2005, but with stock OEM Honda 2007 graphics-  which are great but not year correct.  The OEM 2005 left side graphic 87127-KSK-710ZA is still available, but the right side is not.  And the complete OEM radiator shrouds with OEM graphics are also no longer available from Honda.  Would like to stay with the correct year.  Thanks.

Hey, I went with a company named 'PistonBones printing' as I saw they had very close OEM replicas on their eBay page, and I contacted them directly about replicating 2005 ones. They did good but sadly the only detail that are not perfect about these is the fact that the "CR" is white and not grey like original. Annoying that I didn't catch it before they sent it to me but oh well. 

Yes I saw that Honda only has one side available, and not the other... Bummer. 

I was able to source 2005 OEM stock shrouds with graphics in good condition, I am getting them next week. So my set here in these pics might be up for sale.

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40
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261
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12/26/2015
Location
USA
3/15/2025 7:15am

Thanks for the update

sandman768
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Location
Saratoga Springs, NY, USA
3/16/2025 12:49pm

Throttle Jockey….IMG 3848.png?VersionId=iJ 0hySLrF6w0ID

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JC116_MTL
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Montreal, CA
3/16/2025 12:52pm
sandman768 wrote:
Throttle Jockey….

Throttle Jockey….IMG 3848.png?VersionId=iJ 0hySLrF6w0ID

Oh boy.... Now I just feel silly! Lol. Why didn't I think of TJ. Thank you for this info 😅🙏🏼

3/16/2025 2:57pm

Rare find & good eye on looking for the rt stuff.  A few other parts I look for in a very low hr cr.  Rims do they shine. T clamps, top fork tubes   , hardware in general , etc.  one of my 04,s had under 5 hrs on it. It had all black plastic , x games graphics.  Another 1 I bought is aprox 10 hrs .  From a pro gncc racer I don’t want to get him

Into trouble because the teams r not always cool with there rider riding a 2-st especially if they don’t make them.  The cr250,s hv such a worxs bike feel to them.  I Love riding 250 2-st & naturally ride them good. But my back surgery stuff I think there harder on your back . So I stay with 125,s I stand a lot more . Plus I don’t hv to do any training. 

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huckinn252
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90
Joined
8/31/2019
Location
Yonkers, NY, USA
3/18/2025 6:12am Edited Date/Time 3/18/2025 6:13am

Bike looks amazing !! man every time I see those one industry graphics it just takes me back to much better times... 

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R66
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4/16/2021
Location
Atlanta, GA, USA
3/18/2025 11:26am

I have a pair of brand new 2007 oem Honda CR250R shrouds with graphics.  Still in original plastic pouches and boxes.  I may sell or trade. 

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seanmx57
Posts
275
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2/8/2012
Location
Franklin, NH, USA
3/20/2025 12:46pm

Hi, nice work on that scoot.

I have a nice OEM pipe for sale if you are still on the hunt.

Those TJ graphics look nice. Especially compared to what the bike came with. I have a basically new set of OEM plastic for an 07 CR250 sans the front plate/fender as well. 

Do you race in Derby VT or stay north of the border?

JC116_MTL
Posts
78
Joined
12/16/2020
Location
Montreal, CA
3/23/2025 4:48am Edited Date/Time 3/23/2025 4:49am
seanmx57 wrote:
Hi, nice work on that scoot.I have a nice OEM pipe for sale if you are still on the hunt.Those TJ graphics look nice. Especially compared...

Hi, nice work on that scoot.

I have a nice OEM pipe for sale if you are still on the hunt.

Those TJ graphics look nice. Especially compared to what the bike came with. I have a basically new set of OEM plastic for an 07 CR250 sans the front plate/fender as well. 

Do you race in Derby VT or stay north of the border?

Thanks, I actually ended up finding a full original exhaust system as well as the 2005 original shrouds (previous owner sold me more bikes over the weekend, and he totally forgot he had all this stuff for the 250.... Oh well).

One of the other bikes I just picked up from this same guy is a matching 2005 CR125, saw a little bit more use but still almost completely original. I might start another thread or just continue here 

And no I haven't gone south of the border to ride/race yet, I know eventually I'd like to

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Daywalker
Posts
20
Joined
12/4/2023
Location
Los Angeles, CA, USA
3/24/2025 6:53am

Nice

4/1/2025 10:51am

I have a few mint items to sell for the 2002-2007

CR 250

mint long stock oem silencer

shroud graphic set

mint rear sprocket guard

plate set

will post photo's  if anyone is interested let me know- will give a package deal on it all!

Lillefty27
Posts
281
Joined
5/11/2022
Location
SW, MI, USA
4/7/2025 8:42am

Dude, you did an amazing job. Did you end up re-using all the hardware? Or did you get a hardware replacement kit like Bolt has?

JC116_MTL
Posts
78
Joined
12/16/2020
Location
Montreal, CA
4/14/2025 4:37pm
Lillefty27 wrote:

Dude, you did an amazing job. Did you end up re-using all the hardware? Or did you get a hardware replacement kit like Bolt has?

Thank you, and yup every single bolt on the bike was original & very much still usable. No aftermarket .

The fun part about this build is that it was more of a deep cleaning ordeal than an full on restoration. 

JC116_MTL
Posts
78
Joined
12/16/2020
Location
Montreal, CA
4/14/2025 4:52pm

Update after a few busy weeks, I went back to the same gentleman who sold me this 250 and bought three more bikes off him that were collecting dust in his garage - the notable one being a matching 2005 CR125. After I get the other two cleaned up and sold I will move onto the 125. 

Wouldn't you believe it...The guy totally forgot he had the stock plastics, and stock exhaust for this 250. Oh well. 

Ended up doing a repair on the header since it was littered with dents. Not perfect, definitely a lot better than it was before. Luckily the silencer was in perfect condition

Here it sits in its final form. Crazy how fresh everything feels fresh from front to back.... Truly no other way to describe it than a "time machine." 

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TxT0RKiT
Posts
268
Joined
5/19/2015
Location
Garland, TX, USA
4/16/2025 4:57am

JC, nice work.  That bike looks awesome stock.  

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rmxfreak
Posts
131
Joined
5/26/2017
Location
NZ
4/16/2025 8:18pm

Awesome work mate.

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onefiveight
Posts
322
Joined
7/25/2016
Location
Citrus Heights, CA, USA
4/16/2025 10:59pm

Has anyone attempted soaking these era fork guards in hydrogen peroxide in direct sunlight for 4-6 hours? To brighten them? It works on youtube…

1
4/22/2025 6:27am

I have a few parts for sale 75.00 for all in for sale section also

IMG 6027 4

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romain524
Posts
756
Joined
1/14/2015
Location
Newport Coast, CA, USA
7/29/2025 11:49pm
JC116_MTL wrote:
Update after a few busy weeks, I went back to the same gentleman who sold me this 250 and bought three more bikes off him that...

Update after a few busy weeks, I went back to the same gentleman who sold me this 250 and bought three more bikes off him that were collecting dust in his garage - the notable one being a matching 2005 CR125. After I get the other two cleaned up and sold I will move onto the 125. 

Wouldn't you believe it...The guy totally forgot he had the stock plastics, and stock exhaust for this 250. Oh well. 

Ended up doing a repair on the header since it was littered with dents. Not perfect, definitely a lot better than it was before. Luckily the silencer was in perfect condition

Here it sits in its final form. Crazy how fresh everything feels fresh from front to back.... Truly no other way to describe it than a "time machine." 

1000006570 11000006572 01000006576 1.jpg?VersionId=JeXOH5lRfNg1000006605 0.jpg?VersionId=VhDcMlNJ02.YQ5O76kzBrqCp

That thing is so clean! Will you ride it? 

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