1997 CR500 finished (delivered 3/25/25)

ge217
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Vero Beach, FL, USA
Edited Date/Time 3/25/2025 9:45am

A cr I’m working on for a customer. He bought it used in 1998, got hurt on it in about 2001 and has pretty much been sitting since then. His son rode it in the field from time to time until it blew up. 























 

23
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10/31/2022 6:40am
ge217 wrote:
A cr I’m working on for a customer. He bought it used in 1998, got hurt on it in about 2001 and has pretty much been...

A cr I’m working on for a customer. He bought it used in 1998, got hurt on it in about 2001 and has pretty much been sitting since then. His son rode it in the field from time to time until it blew up. 























 

Very good and clean Work
How do you whitening the yellow Tank have the same problem on my 1990 KTM?
1
sandman768
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10/31/2022 1:58pm
Awesome….
2
mitchlovin
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Adams, MA, USA
11/6/2022 6:24am
Nice work!
1

The Shop

11/6/2022 5:18pm
What's going on with the swing arm? What's in the bath solution?
1
ge217
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Location
Vero Beach, FL, USA
11/7/2022 6:32am
Very good and clean Work
How do you whitening the yellow Tank have the same problem on my 1990 KTM?
I went with a tank from vmx racing. The tank is a really really good replica. I haven’t seen a Clarke replica for a CR, the YZ I built I used the Clarke, wasn’t too impressed with the seem lines. Vmx did a great job when they built their mold. I figured if I sent off the stock tank to have it restored, I’d have more money in it trying to keep the yellow away. Your bike being a ktm, finding an after market replica tank would be hard. I have seen some guys put small white plastic parts (brake line guide, rotor guard, etc) in bleach to soak.
ge217
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Vero Beach, FL, USA
11/7/2022 6:48am
What's going on with the swing arm? What's in the bath solution?
Removing the clear anodizing. From there I can use fine grit sand paper or scotch brite to remove imperfections. Once I’m finished with the swingarm I will be hitting it with clear cerakote. I still have some final buffing to do with scotch brite but here is some work in progress on it.



8
Eric7oneone
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Crystal Falls, MI, USA
11/10/2022 6:10am
What's going on with the swing arm? What's in the bath solution?
ge217 wrote:
Removing the clear anodizing. From there I can use fine grit sand paper or scotch brite to remove imperfections. Once I’m finished with the swingarm I...
Removing the clear anodizing. From there I can use fine grit sand paper or scotch brite to remove imperfections. Once I’m finished with the swingarm I will be hitting it with clear cerakote. I still have some final buffing to do with scotch brite but here is some work in progress on it.



What product or Chemical are you using? Nice work!
Action69
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Howard Beach, NY, USA
12/8/2022 11:38pm

Would your customer be interested in selling the stock silencer ?if so I’d be interested.

ge217
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12/4/2013
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Vero Beach, FL, USA
3/16/2025 5:30pm

It’s been a slowww build. A few more little details and it’s ready to sit in his office. More photos to come this week. 

IMG 5145

18
ge217
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3/20/2025 8:13pm Edited Date/Time 3/20/2025 8:31pm

Few more photos. Still need chain and paint the pegs.  Will post more when he picks the bike up this weekend. 

Just about every nut and bolt has been replaced. A hand full haven’t been. Everything in the engine was replaced with new Honda parts. Crank was rebuilt. The cylinder was trashed, but was able to save it with a steel sleeve.


•New Honda clutch case and side cover. 
•New Honda kicker that I just bought out of Canada. 
•Shifter is new Honda from 2005 cr250,along with fork guards.
•Rear tire is a 737 Dunlop new that the owner of bike had 
•I keep the front tire he had and reused it, 752 Dunlop 
•Stock Honda spokes and nipples with warp9 rims
•His original Renthal bars from then with bar pad
•White Brothers bar mount
•Pro Circuit exhaust 
•New rotors front and rear
•New aftermarket tank, plastics, seat foam, and seat cover
•Powder coat shock spring
•New foot peg pins and springs. Also welded and redrilled frame holes.

You name it is been either been replaced or refurbished.
 

4115F269-4351-403F-8EBF-06610E463F07316C8A80-B45C-47E3-8E12-33EA4612F0842D9371A8-F41C-429E-B463-6CD28819EAB2A0555050-C8B3-4858-81D1-3A050C753A9C67F42DBB-7BE9-443C-8475-CABE4C403BC3.jpeg?VersionId=VZS5xRKQhMd7AEkcaj3ep19CFA7E6-0C36-45A8-9225-FF0ADFF5A75DE186DF3F-24FE-4637-9412-249D9A3494DC3E8FEF19-F68F-4171-848F-4183DCF3E311C2D412B3-1E1A-4533-A22C-82C91ED0B6F3047B2E74-8C88-469C-A826-86285951EE1733EDFB67-1884-4679-A9D0-A228046D28DC.jpeg?VersionId=iZFGHlso3q4wWGspY2eG3hBAD58A7F16-ED1D-41AD-A47B-21A08E50D134D8E81F46-8211-46BA-91BB-EBA7E395E53F.jpeg?VersionId=Ip16BD83D6-0287-429E-92A3-5C1DD8566E296C297FB7-0D84-4D54-B5AB-46D85F97ABB0.jpeg?VersionId=fnN0HIb3qFftUqWyc1i57em7xyjN0A52D02E-6B99-4617-92DD-94E56F6F1881F900A191-CB86-41AB-A36C-2E43D3E57B8A.jpeg?VersionId=WY5VpPZvMxHt3e4pHEA.C6D3BCC94-457A-4AB0-92AB-69E76021237EF63C1A40-9AEC-4558-AD7F-CC5A0B6C161BB47183C9-7955-4600-9C5F-80FB3203131ACAC54AA1-D01C-487D-A48F-E90331FEF536
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MOTO557556
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3/21/2025 3:44am

Outstanding.

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joelster
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Fantasy
3/21/2025 5:41am

That looks amazing!

1
BoxcarWilly
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Thunder Bay, ON, CA
3/21/2025 6:29am

Hope he paid you well! That's a lot of man hours. 

1
sandman768
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3/21/2025 1:34pm

Break her in at Mesa👍

ge217
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Vero Beach, FL, USA
3/25/2025 9:44am Edited Date/Time 3/25/2025 9:49am
IMG 5334 2IMG 5288 5.jpeg?VersionId=axQQYrE8LL2Qaw7JfMIMG 5291 1IMG 5300 2IMG 5307.jpeg?VersionId=KJkhQRuryO4DQHTqmce86szO19H9KIMG 5312 1IMG 5315 0IMG 5318 0

 

8
quadmx301
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Murrieta, CA, USA
3/25/2025 1:43pm

Great work! I miss mine…


2
lumpy790
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York, SC, USA
3/26/2025 8:47am

Nice!!!

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minton33
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Location
Big Clifty, KY, USA
3/26/2025 7:28pm

I’d love to know what products you use to clean up the aluminum. It looks great

1
ge217
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Vero Beach, FL, USA
3/27/2025 5:07am
minton33 wrote:

I’d love to know what products you use to clean up the aluminum. It looks great

A good set up for vapor blasting all cast past. A DIY vapor machine will work if you keep the water clean and use the right blasting media.  For the swing arm, I used 600,800, and 1000 grit sanding paper in a very clean parts washer tank. Few coats of wd-40 after. The hubs and triple clamps were done in clear cerakote after vapor blasting.

minton33
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Location
Big Clifty, KY, USA
3/27/2025 6:24am
minton33 wrote:

I’d love to know what products you use to clean up the aluminum. It looks great

ge217 wrote:
A good set up for vapor blasting all cast past. A DIY vapor machine will work if you keep the water clean and use the right...

A good set up for vapor blasting all cast past. A DIY vapor machine will work if you keep the water clean and use the right blasting media.  For the swing arm, I used 600,800, and 1000 grit sanding paper in a very clean parts washer tank. Few coats of wd-40 after. The hubs and triple clamps were done in clear cerakote after vapor blasting.

Thank you. Great work

1

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