Yamaha Transmission Failure

thatguy
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6/26/2011
Location
Redding, CA US

Filthy went on a rant tonight about the Yamaha 250’s transmission problems. He wanted to spill more beans, but (wisely) stopped himself. It’s purely speculation, but I wonder if that’s been the cause of some injuries for the YZ boys over the last year or so. 
 

This is the first I’ve heard of this, so apologies if it’s been discussed. 

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Darrin Willis
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1/22/2024 7:03pm Edited Date/Time 1/22/2024 7:03pm

There's a fast local kid here who's had several yz250f yranny failures. At least 3. 

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MC943
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Glendale , CA US
1/22/2024 7:05pm

There's a fast local kid here who's had several yz250f yranny failures. At least 3. 

How fast is that fast local kid ? 87FAB1AC-EAE0-41E5-B63B-2B5EAF3D8A4E.gif?VersionId=k hAfeZopH1Eqb4

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ML512
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Fantasy
1/22/2024 7:07pm

One thing to note is the stock transmission isn't designed to take on a 20% gain in power over stock.

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crmx105
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Dunnellon, FL US
1/22/2024 7:12pm

Since covid don't know where material and parts are coming from and Yamahas durability reputation not as good as it once was and sure they aren't the only one.

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The Shop

uncledaddy69
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Huntington Beach, CA US
1/22/2024 7:12pm

There's a fast local kid here who's had several yz250f yranny failures. At least 3. 

MC943 wrote:
How fast is that fast local kid ? 

How fast is that fast local kid ? 87FAB1AC-EAE0-41E5-B63B-2B5EAF3D8A4E.gif?VersionId=k hAfeZopH1Eqb4

Is this Bobby Reagan looking for more riders?

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Darrin Willis
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Red Deer County, AB CA
1/22/2024 7:13pm

There's a fast local kid here who's had several yz250f yranny failures. At least 3. 

MC943 wrote:
How fast is that fast local kid ? 

How fast is that fast local kid ? 87FAB1AC-EAE0-41E5-B63B-2B5EAF3D8A4E.gif?VersionId=k hAfeZopH1Eqb4

Good question.Here in alberta a fast local intermediate kid who can qualify and score a top 20 at one of our nationals is probably a podium threat in the c class at lorettas.

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uncledaddy69
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1/22/2024 7:17pm
ML512 wrote:

One thing to note is the stock transmission isn't designed to take on a 20% gain in power over stock.

I don’t know the cost of having transmissions built for your team by an outside company, but I have to wonder if Star hired one less rider, would they be able to completely offset the cost of outsourced transmissions? 
I know Phil doesn’t ride for Star, buts it’s being alluded to that they’re having the same issues with transmissions. 

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BeachMX
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Anza, CA US
1/22/2024 7:18pm Edited Date/Time 1/22/2024 7:20pm

I had a transmission failure at 60hrs on my 2020 yz250f.. blew out fourth and fifth... and I'm slowwww lol

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ML512
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1/22/2024 7:22pm
I don’t know the cost of having transmissions built for your team by an outside company, but I have to wonder if Star hired one less...

I don’t know the cost of having transmissions built for your team by an outside company, but I have to wonder if Star hired one less rider, would they be able to completely offset the cost of outsourced transmissions? 
I know Phil doesn’t ride for Star, buts it’s being alluded to that they’re having the same issues with transmissions. 

Star outsources transmissions, I haven't heard of them having the same issues.

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Tyler D
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La, CA US
1/22/2024 7:30pm

Probably needs a cush drive hub and less chain growth/looser chain. Or billet cases depending on the "failure mode" like internet engineers like to say. 

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Tyler D
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1/22/2024 7:31pm
ML512 wrote:

One thing to note is the stock transmission isn't designed to take on a 20% gain in power over stock.

How much more torque tho?

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truck
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Louisville, KY US
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1/22/2024 7:32pm

I find it hard to believe that they are designing and manufacturing something that wouldn't be expected to handle a 20% increase in power. I know gear ratios change, but is the basic design and components all the different in the 250 than the 450? If the problem is in the 250 only it would seem that it's a specific design flaw. 

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Timo
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Wichita, KS US
1/22/2024 8:04pm

I wonder if the 6 speed from a yz250fx is any stronger?

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1
1/22/2024 8:22pm

RESPECT to Phil...listening to the Monday show...

The bike has an issue...he's trying to speak up for all YZ riders. Guy CARES for his fellow YZ riders...love that guy.

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1/22/2024 8:56pm

I was riding my cousins 23 yz250f and trans failed at 30 hours, one of the gears had broken. Would have cost him $4200, luckily insurance took care of it. He got it back from the shop and gear broke again 5 hours after it was rebuilt and back to the shop it went. He got it back a couple months ago and so far so good with about 10 hours on it since the second rebuild. I was all for buying one but when that happened at 30 hours I’ll pass on Yamahas.

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NorCal1975
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Northern California, CA US
1/22/2024 9:14pm

My 16 year old has over 300 hours on his 2021 YZ250f, zero tranny work, shifts perfectly.  I just rode it a few days ago.  He is pretty fast and rides it  hard, but he DOES use the clutch when he shifts (or so he tells me, lol).  Bike has been absolutely bullet proof so far, now I jinxed it I know.  Motor is stock, but does have a full FMF exhaust.      

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1/22/2024 11:46pm

Never had a 250 YZF, but i've been riding 250 YZ's from 08 until 2022, and I had gear box problems on EVERY single bike.

And yet i'm not riding SX, or in the mud, and the bikes never had more than a Vertex piston and a pipe...

Tried every gearbox oil, several quantity of oil, from 750ml to 1L, to me there was just nothing to do...

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1/22/2024 11:56pm Edited Date/Time 1/22/2024 11:57pm

I had about 120 hrs on a 2019 yzf250 and now 42 hrs on a 2022 with zero tranny issues.

Came off a RM250 where the tranny was destroyed every 10-15hrs. I don't use the clutch much.

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1/22/2024 11:59pm
Slack jaw wrote:
Never had a 250 YZF, but i've been riding 250 YZ's from 08 until 2022, and I had gear box problems on EVERY single bike. And...

Never had a 250 YZF, but i've been riding 250 YZ's from 08 until 2022, and I had gear box problems on EVERY single bike.

And yet i'm not riding SX, or in the mud, and the bikes never had more than a Vertex piston and a pipe...

Tried every gearbox oil, several quantity of oil, from 750ml to 1L, to me there was just nothing to do...

14 years of banging your head against the wall is some real dedication

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Richy
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1/23/2024 12:23am
ML512 wrote:

One thing to note is the stock transmission isn't designed to take on a 20% gain in power over stock.

I don’t know the cost of having transmissions built for your team by an outside company, but I have to wonder if Star hired one less...

I don’t know the cost of having transmissions built for your team by an outside company, but I have to wonder if Star hired one less rider, would they be able to completely offset the cost of outsourced transmissions? 
I know Phil doesn’t ride for Star, buts it’s being alluded to that they’re having the same issues with transmissions. 

Star and PC do as well as quite a few MXGP teams, some even running 4 speed boxes or similar. PC used (or still use, a smart fella like ML will know, a dumbass like me does not) a truly world class company who make fear sets and components for everything fro touring cars to MotoGP and beyond.

Then there's the usual gear polishing (not that that's a strength benefit) and even heard of some cryo treating or shot peening stock parts/gears like in the car world from a few people over here in the UK.

1/23/2024 12:37am
Slack jaw wrote:
Never had a 250 YZF, but i've been riding 250 YZ's from 08 until 2022, and I had gear box problems on EVERY single bike. And...

Never had a 250 YZF, but i've been riding 250 YZ's from 08 until 2022, and I had gear box problems on EVERY single bike.

And yet i'm not riding SX, or in the mud, and the bikes never had more than a Vertex piston and a pipe...

Tried every gearbox oil, several quantity of oil, from 750ml to 1L, to me there was just nothing to do...

14 years of banging your head against the wall is some real dedication

I agree, but I don't ride much and do not change the bike every year, far from that.

I only had like 4 bikes within those 14 years, and had pbms every time around 50 hours.

Just wanted to keep riding 2 strokes, and never felt confortable on the KTM's at that time, so no choice.

TBH I really love the YZ's, those bikes are awesome, but finally got tired of this and fell in love with the new gen KTM 23, so it was really the perfect moment to change

 

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1/23/2024 12:41am
ML512 wrote:

One thing to note is the stock transmission isn't designed to take on a 20% gain in power over stock.

I don’t know the cost of having transmissions built for your team by an outside company, but I have to wonder if Star hired one less...

I don’t know the cost of having transmissions built for your team by an outside company, but I have to wonder if Star hired one less rider, would they be able to completely offset the cost of outsourced transmissions? 
I know Phil doesn’t ride for Star, buts it’s being alluded to that they’re having the same issues with transmissions. 

Richy wrote:
Star and PC do as well as quite a few MXGP teams, some even running 4 speed boxes or similar. PC used (or still use, a...

Star and PC do as well as quite a few MXGP teams, some even running 4 speed boxes or similar. PC used (or still use, a smart fella like ML will know, a dumbass like me does not) a truly world class company who make fear sets and components for everything fro touring cars to MotoGP and beyond.

Then there's the usual gear polishing (not that that's a strength benefit) and even heard of some cryo treating or shot peening stock parts/gears like in the car world from a few people over here in the UK.

I believe that the PC team used (or still do as said above) to make build there gear box in UK from a company that makes gear box for formula 1 or some thing like that...

tek14
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Vantaa FI
1/23/2024 12:43am
Timo wrote:

I wonder if the 6 speed from a yz250fx is any stronger?

No. Just added gears. 

EuroGuy39
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FI
1/23/2024 12:46am

Really interesting topic.

1/23/2024 12:55am
Timo wrote:

I wonder if the 6 speed from a yz250fx is any stronger?

tek14 wrote:

No. Just added gears. 

Same shit!

Wonder how the gear box will hold on the Fantic 300 BTW

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Vet57
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BRO Town, MA US
1/23/2024 2:52am

Guess I'll just have to buy the 2 stroke.

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valveless
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Location
Island Grove, FL US
1/23/2024 3:20am
ML512 wrote:

One thing to note is the stock transmission isn't designed to take on a 20% gain in power over stock.

Can’t that be said about all of the manufactures?

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1/23/2024 5:17am

There's a fast local kid here who's had several yz250f yranny failures. At least 3. 

MC943 wrote:
How fast is that fast local kid ? 

How fast is that fast local kid ? 87FAB1AC-EAE0-41E5-B63B-2B5EAF3D8A4E.gif?VersionId=k hAfeZopH1Eqb4

Good question.Here in alberta a fast local intermediate kid who can qualify and score a top 20 at one of our nationals is probably a podium...

Good question.Here in alberta a fast local intermediate kid who can qualify and score a top 20 at one of our nationals is probably a podium threat in the c class at lorettas.

Schofield won C class then two years later struggled to make a top 20..

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1/23/2024 5:19am

Didn't think much about it until reading this I have seen a couple, the gears were seizing on the output shafts then breaking trying to shift into that gear. And only Yamaha that I can remember....

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brimx153
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Location
IE
1/23/2024 5:31am

I know of a good few 450 transmission s (gear box in our language lol) breaking here .at least 5 with very few hrs on them . 

Ps. All bikes were not 24 s . 

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