Torque sequence question( somebody with a 2018 KTM 350 manual please read)

RCF
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5/20/2020 9:45am
It is a cairoli maybe they use different specs in Europe

mxryan25
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5/20/2020 9:54am
RCF wrote:
It is a cairoli maybe they use different specs in Europe [img]https://p.vitalmx.com/photos/forums/2020/05/20/428401/s1200_Screenshot_20200520_124256.jpg[/img]
It is a cairoli maybe they use different specs in Europe

I bought a very nice printed book shop manual from this guy that compiles them on eBay. I could post some pictures of the page when I get home from work if that would be helpful
RCF
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5/20/2020 9:57am
RCF wrote:
It is a cairoli maybe they use different specs in Europe [img]https://p.vitalmx.com/photos/forums/2020/05/20/428401/s1200_Screenshot_20200520_124256.jpg[/img]
It is a cairoli maybe they use different specs in Europe

mxryan25 wrote:
I bought a very nice printed book shop manual from this guy that compiles them on eBay. I could post some pictures of the page when...
I bought a very nice printed book shop manual from this guy that compiles them on eBay. I could post some pictures of the page when I get home from work if that would be helpful
Yes I would appreciate ,I think the mystery is solved though I'm pretty sure European bikes have different specs than us maybe somebody here can confirm
RCF
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5/20/2020 10:29am Edited Date/Time 5/20/2020 10:30am
Okay and now I'm even more confused the above gentleman says the manual hasn't changed still 35 lb he's going to send me copies of the pages later, and thank you. manual that I have my my phone says 50 degrees and I just got off at the phone with KTM and they told me it's a hundred eighty degrees so I have three different answers to the same question WTF and he told me the studs don't have to be replaced.

The Shop

kb228
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5/20/2020 10:34am
RCF wrote:
Okay and now I'm even more confused the above gentleman says the manual hasn't changed still 35 lb he's going to send me copies of the...
Okay and now I'm even more confused the above gentleman says the manual hasn't changed still 35 lb he's going to send me copies of the pages later, and thank you. manual that I have my my phone says 50 degrees and I just got off at the phone with KTM and they told me it's a hundred eighty degrees so I have three different answers to the same question WTF and he told me the studs don't have to be replaced.
You have a manual telling you what to do. What is confusing?
5/20/2020 10:41am
JM485 wrote:
It would depend on whether the torque specified was intended to be used with dry or lubricated threads. On head bolts like we’re talking about here...
It would depend on whether the torque specified was intended to be used with dry or lubricated threads. On head bolts like we’re talking about here I can almost guarantee that the first two torque specs are meant to be used with lubricated bolts. If you don’t lubricate the threads (which would be almost impossible since there’s pretty much always oil on them already unless you did a full year down and vapor blasted the cases), the increased friction when tightening will lead to a much lower tension/torque ratio, and the bolt will be under stressed when installed. This is the same reason they often specifically say to lubricate under the bolt head as well, we’re trying to get as consistent of a torque reading as possible.
Exactly! Seems like you really enjoyed your machine component design class lol. Torque wrenches rely on friction to give a torque reading. Torque wrenches in general are good to +- 30% with this method. The most consistent way of getting a torque specification is hand tightening then turn a certain rotation amount (think oil filter on car).
1
RCF
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5/20/2020 10:56am
RCF wrote:
Okay and now I'm even more confused the above gentleman says the manual hasn't changed still 35 lb he's going to send me copies of the...
Okay and now I'm even more confused the above gentleman says the manual hasn't changed still 35 lb he's going to send me copies of the pages later, and thank you. manual that I have my my phone says 50 degrees and I just got off at the phone with KTM and they told me it's a hundred eighty degrees so I have three different answers to the same question WTF and he told me the studs don't have to be replaced.
kb228 wrote:
You have a manual telling you what to do. What is confusing?
Just like I posted, member on here tells me it's still 35 foot pounds he just did his bike. KTM tells me step 3 is 180 degrees , the manual on my phone says step 3 is 50° . I now have three different Torx for the head just need to know which one is right

mcopsey
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5/20/2020 11:05am



Straight from a 2018 350SXF manual.
RCF
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5/20/2020 11:19am
mcopsey wrote:
[img]https://p.vitalmx.com/photos/forums/2020/05/20/428411/s1200_2018_KTM_350_Head_Torque_Procedure.jpg[/img] Straight from a 2018 350SXF manual.



Straight from a 2018 350SXF manual.
Thank you ,so KTM was right . now I have to go buy another torque wrench.
mcopsey
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5/20/2020 11:22am
RCF wrote:
Thank you ,so KTM was right . now I have to go buy another torque wrench.
Also, if this were my bike, I would loosen the nuts and re-torque. If it were a customer's engine, I would replace the gasket.
RCF
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5/20/2020 11:38am
RCF wrote:
Thank you ,so KTM was right . now I have to go buy another torque wrench.
mcopsey wrote:
Also, if this were my bike, I would loosen the nuts and re-torque. If it were a customer's engine, I would replace the gasket.
Yeah this is my next debate that means I have to buy a new clip for the piston ,I put the Pistons in on the bench. freaking $90 for a head gasket 60 for the base. I did ask the guy at KTM if I just backed off on the nuts a little and started at the second sequence would the gaskets be okay he said yes but he didn't sound too confident.

what do you guys think about this,I have a few old engines laying around if I was to torque them like the book and then check the head bolts with a digital torque wrench to see where the torque is at. I know it won't be a hundred percent accurate but I can see if the 180 degree brings me to 35 foot pounds.
UGOTBIT
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Fantasy
5/20/2020 11:49am
Is it a MLS style gasket? Layered steel with black coating?
RCF
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5/20/2020 11:52am
UGOTBIT wrote:
Is it a MLS style gasket? Layered steel with black coating?
yes the base is a single layer Steel

UGOTBIT
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Fantasy
5/20/2020 11:58am
Well, you could try loosening and re-torquing them one at a time...

IMO the gaskets should be replaced, BUT if it was mine I would try it to save $150 bucks.
RCF
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5/20/2020 12:07pm Edited Date/Time 5/20/2020 12:08pm
UGOTBIT wrote:
Well, you could try loosening and re-torquing them one at a time... IMO the gaskets should be replaced, BUT if it was mine I would try...
Well, you could try loosening and re-torquing them one at a time...

IMO the gaskets should be replaced, BUT if it was mine I would try it to save $150 bucks.
I actually had a reused one in a bike that was ran. it was a while back I don't remember what the guy did wrong but he didn't want me to buy new gaskets cuz he just bought them. it worked that's not something I would personally do my own bikes, once they've been heated up they should definitely be replaced.
JM485
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5/20/2020 12:51pm
JM485 wrote:
It would depend on whether the torque specified was intended to be used with dry or lubricated threads. On head bolts like we’re talking about here...
It would depend on whether the torque specified was intended to be used with dry or lubricated threads. On head bolts like we’re talking about here I can almost guarantee that the first two torque specs are meant to be used with lubricated bolts. If you don’t lubricate the threads (which would be almost impossible since there’s pretty much always oil on them already unless you did a full year down and vapor blasted the cases), the increased friction when tightening will lead to a much lower tension/torque ratio, and the bolt will be under stressed when installed. This is the same reason they often specifically say to lubricate under the bolt head as well, we’re trying to get as consistent of a torque reading as possible.
Exactly! Seems like you really enjoyed your machine component design class lol. Torque wrenches rely on friction to give a torque reading. Torque wrenches in general...
Exactly! Seems like you really enjoyed your machine component design class lol. Torque wrenches rely on friction to give a torque reading. Torque wrenches in general are good to +- 30% with this method. The most consistent way of getting a torque specification is hand tightening then turn a certain rotation amount (think oil filter on car).
I’ll be completely honest here, my machine design professor was an absolute moron who had a knack for telling us to put snap rings in places that would make a mechanic want to end their life in spectacular fashion.Laughing

The greatest teacher I’ve had on this kind of thing was Carrol Smith, his books are incredible and taught me so much more than college could have ever hoped to. After reading a few of his books it drove me crazy to think how much important information we just glossed over in school and how much time we wasted on obscure topics that had almost no relevance to anything. His book “Nuts, Bolts, Fasteners, and Plumbing” is worth it’s weight in gold as far as I’m concerned and completely changed the way I thought about mechanical fastening. Yes it’s information dense, but it doesn’t read like a textbook and his approach to things is very no-nonsense and refreshing.
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SEEMEFIRST
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5/20/2020 1:01pm
JM485 wrote:
I’ll be completely honest here, my machine design professor was an absolute moron who had a knack for telling us to put snap rings in places...
I’ll be completely honest here, my machine design professor was an absolute moron who had a knack for telling us to put snap rings in places that would make a mechanic want to end their life in spectacular fashion.Laughing

The greatest teacher I’ve had on this kind of thing was Carrol Smith, his books are incredible and taught me so much more than college could have ever hoped to. After reading a few of his books it drove me crazy to think how much important information we just glossed over in school and how much time we wasted on obscure topics that had almost no relevance to anything. His book “Nuts, Bolts, Fasteners, and Plumbing” is worth it’s weight in gold as far as I’m concerned and completely changed the way I thought about mechanical fastening. Yes it’s information dense, but it doesn’t read like a textbook and his approach to things is very no-nonsense and refreshing.
Ha!
I work on a lot of European machines, one thing I've noticed is that the French like to over think simple problems, and often times seem to build things from the outside in. Your snap ring story happens a lot.

French manuals are good, generally.
German manuals seem to have a habit of leaving out critical information.

They all suck at translation.
1
5/20/2020 1:40pm
JM485 wrote:
It would depend on whether the torque specified was intended to be used with dry or lubricated threads. On head bolts like we’re talking about here...
It would depend on whether the torque specified was intended to be used with dry or lubricated threads. On head bolts like we’re talking about here I can almost guarantee that the first two torque specs are meant to be used with lubricated bolts. If you don’t lubricate the threads (which would be almost impossible since there’s pretty much always oil on them already unless you did a full year down and vapor blasted the cases), the increased friction when tightening will lead to a much lower tension/torque ratio, and the bolt will be under stressed when installed. This is the same reason they often specifically say to lubricate under the bolt head as well, we’re trying to get as consistent of a torque reading as possible.
Exactly! Seems like you really enjoyed your machine component design class lol. Torque wrenches rely on friction to give a torque reading. Torque wrenches in general...
Exactly! Seems like you really enjoyed your machine component design class lol. Torque wrenches rely on friction to give a torque reading. Torque wrenches in general are good to +- 30% with this method. The most consistent way of getting a torque specification is hand tightening then turn a certain rotation amount (think oil filter on car).
JM485 wrote:
I’ll be completely honest here, my machine design professor was an absolute moron who had a knack for telling us to put snap rings in places...
I’ll be completely honest here, my machine design professor was an absolute moron who had a knack for telling us to put snap rings in places that would make a mechanic want to end their life in spectacular fashion.Laughing

The greatest teacher I’ve had on this kind of thing was Carrol Smith, his books are incredible and taught me so much more than college could have ever hoped to. After reading a few of his books it drove me crazy to think how much important information we just glossed over in school and how much time we wasted on obscure topics that had almost no relevance to anything. His book “Nuts, Bolts, Fasteners, and Plumbing” is worth it’s weight in gold as far as I’m concerned and completely changed the way I thought about mechanical fastening. Yes it’s information dense, but it doesn’t read like a textbook and his approach to things is very no-nonsense and refreshing.
You went full nerd up there, but like not "fall asleep nerd," like "draw me in, I want to know more nerd"! ...so much so it's making me go buy this Carrol Smith book...
mxryan25
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5/20/2020 2:56pm
2019 350

2
RCF
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5/20/2020 3:52pm
mxryan25 wrote:
2019 350 [img]https://p.vitalmx.com/photos/forums/2020/05/20/428493/s1200_image.jpg[/img]
2019 350

Well that's number four, 😂I just got off the phone with a buddy of mine who works on race cars he told me that is probably around 36 foot pounds the 180 degree torque so this kind of makes sense. he works on some expensive stuff so I trust him.







1
JM485
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5/20/2020 8:17pm
Exactly! Seems like you really enjoyed your machine component design class lol. Torque wrenches rely on friction to give a torque reading. Torque wrenches in general...
Exactly! Seems like you really enjoyed your machine component design class lol. Torque wrenches rely on friction to give a torque reading. Torque wrenches in general are good to +- 30% with this method. The most consistent way of getting a torque specification is hand tightening then turn a certain rotation amount (think oil filter on car).
JM485 wrote:
I’ll be completely honest here, my machine design professor was an absolute moron who had a knack for telling us to put snap rings in places...
I’ll be completely honest here, my machine design professor was an absolute moron who had a knack for telling us to put snap rings in places that would make a mechanic want to end their life in spectacular fashion.Laughing

The greatest teacher I’ve had on this kind of thing was Carrol Smith, his books are incredible and taught me so much more than college could have ever hoped to. After reading a few of his books it drove me crazy to think how much important information we just glossed over in school and how much time we wasted on obscure topics that had almost no relevance to anything. His book “Nuts, Bolts, Fasteners, and Plumbing” is worth it’s weight in gold as far as I’m concerned and completely changed the way I thought about mechanical fastening. Yes it’s information dense, but it doesn’t read like a textbook and his approach to things is very no-nonsense and refreshing.
You went full nerd up there, but like not "fall asleep nerd," like "draw me in, I want to know more nerd"! ...so much so it's...
You went full nerd up there, but like not "fall asleep nerd," like "draw me in, I want to know more nerd"! ...so much so it's making me go buy this Carrol Smith book...
I know you’re in the medical field so his books wouldn’t be applicable to your job, but if you really want to gain a deeper understanding of how complex a fastener can really be and why proper assembly is so important on critical joints I can’t recommend it enough. It’s actually really fun to read through and think about bikes and why they’re designed the way they are (and also see why I’m critical of some things because there’s quite a few areas that are just lazy design and bad practice). I’m far from a genius, but background engineering knowledge combined with his practical teachings and examples (that’s a huge deal for me because I need examples to help me really grasp a concept) has helped me a ton over the last few years. Odds are you’ve noticed quite a few of the things discussed but never really knew why they were like that, and it’s great to finally learn the method behind the madness haha.

There’s also great information about studs and the intricacies involved with those as well, which two stroke owners will definitely appreciate. Give it a try, you won’t regret it.
1
5/20/2020 8:49pm
I have a mentor whose been in critical care for years. The guy forgets more in one day Than I’ve learned my entire life. He keeps things as simple as possible. Focus on underlying issues to fix problems. Focuses on precise fundamental tasks and to become a master of technique....pretty much Same type of thinking. I love that style. as I get older I find myself trying to find out how things work not just why things work. The how is the coolest part. Anyone can Figure out the why.
1
5/21/2020 12:27am
Wow, I didn’t notice that and just went 50nm..... it still runs 🤷‍♂️
1

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