ATAC Cylinder

Edited Date/Time 8/7/2014 7:23am
A customer of mine at our local shop brought in a cylinder from and old CR80 that he is fixing up, it doesn't look like a stock Honda cylinder and it has ATAC stamped on the side of it, I measured it and its definitely a big bore. Anybody know who makes these and how to get a piston for it?
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Mr Bean
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8/5/2014 8:55pm
What makes you think the cylinder is non-stock?

I believe the 84 through 89 CR80s had the ATAC cylinders.

Are you familiar with the Honda ATAC system?
Jack_Wagon
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8/5/2014 9:06pm
1985 was the only year the CR80 had the ATAC system
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slipdog
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8/5/2014 9:08pm
And the best thing to do was throw it in the trash.
Mr Bean
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8/5/2014 9:22pm
Jack_Wagon wrote:
1985 was the only year the CR80 had the ATAC system
You sure about that?

84 and 85 had the butterfly valve version and through 89 had the ATAC label on the cylinder.

Check a Honda fiche if you want to verify.

Don't know why they kept the label after they eliminated the valve unless it was some sort of static resonance chamber. I'm not familiar with the post-85 ATAC.

The Shop

Jack_Wagon
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8/5/2014 9:38pm
You're correct. 84 and 85 had the ATAC. 86 and later did not. I don't remember them having the ATAC label either. Had several 86 and 87s. I don't remember seeing ATAC on any of the cylinders.
Mr Bean
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8/5/2014 9:53pm
I was on big bikes back then but a friend's younger brother had one so I remember the 84-85 system but I'm no authority on them.
I seem to remember people saying they couldn't tell a difference with them removed and most aftermarket pipes did away with them since they spent their lives at WOT anyway.
I'd guess it was more of a gimmick to look like a replica of the big bikes but provided very little in the way of performance.

I wasn't sure if the later CR80s had the ATAC but saw the labels on the fiche, too. Maybe it's a mistake on Honda's part on the fiche?
Like I said, I wasn't familiar with them so I had to defer to the fiche, assuming it was a static system (sort of like the decompression eyebrows on CR500 ports).

If I had to guess, I'd go with the fiche being wrong.

Anyway, to the OP - if you have one with the exhaust manifold with the butterfly valve, it's an 84 or 85.

See, us old guys are good for something... when we can remember it! Laughing

Eric Gorr may be a good source for big-bore info if you need it.
8/6/2014 7:49am
Mr Bean wrote:
What makes you think the cylinder is non-stock? I believe the 84 through 89 CR80s had the ATAC cylinders. Are you familiar with the Honda ATAC...
What makes you think the cylinder is non-stock?

I believe the 84 through 89 CR80s had the ATAC cylinders.

Are you familiar with the Honda ATAC system?
The frame says the bike is a 1991, when I looked up the cylinder on the parts fich it looked nothing like the one in my hand, so I though it must be aftermarket, from what I've gathered here its more likely someone dropped an older engine into a newer frame.

And no this is the first I've ever heard of the ATAC system

Thanks for the imput guys
Cheers
8/6/2014 10:13am
Resonance chambers like atac only work when they're extremely close to the combustion process. The atac on the old cr's was about two inches away from the exhaust manifold so they were useless.
Mr Bean
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8/6/2014 11:31am
The frame says the bike is a 1991, when I looked up the cylinder on the parts fich it looked nothing like the one in my...
The frame says the bike is a 1991, when I looked up the cylinder on the parts fich it looked nothing like the one in my hand, so I though it must be aftermarket, from what I've gathered here its more likely someone dropped an older engine into a newer frame.

And no this is the first I've ever heard of the ATAC system

Thanks for the imput guys
Cheers
Gotcha.

Sounds like that's what you've got on your hands.

And Ace is right - that's why I was wondering if they had gone to something internal but the fiche didn't show any system parts after 85.

The CR125 went through different iterations of exhaust valves as did the CR250. Took them a while to figure out what worked best and was mechanically simple(r).

They did away with it on the 80/85 and never put one on the CR500.
8/6/2014 6:54pm
Did ANY resonance chamber ever work from any manufacturer? I've always been curious. I mean work in a way that was noticible?
Mr Bean
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8/6/2014 8:08pm
Did ANY resonance chamber ever work from any manufacturer? I've always been curious. I mean work in a way that was noticible?
Well, I guess it depends on what you consider a resonance chamber.

I remember the original YPVS was simply a rotating drum that varied the exhaust port height.

I remember you could buy spacers for one of the systems that increased the chamber volume and added bottom end (according to those that used it).

Seems like the move was to a combination of variable port timing and volume which, depending on the design and what you define as a chamber, could be be classified as one.

Admittedly I haven't kept up with all the different manufacturers designs over the years.

However, it seems the move recently has been to put resonance chambers on thumper exhausts.

I do remember the YEIS system (that was called a "boost bottle" by most people) on the '81 YZ250 (and others) was able to make it run smoother and crisper by helping to smooth intake tract pulses.

Which gives me an idea for another thread in this forum...
8/6/2014 8:38pm
Kawasaki KIPS responded well to the spacer on the chamber cover. I believe it was discussed in the Eddie Warren thread that Ed Sr. discovered this by adding gaskets at first , reporting the benefit to DMC ,and the spacers were then produced.
Mr Bean
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8/6/2014 9:58pm
Kawasaki KIPS responded well to the spacer on the chamber cover. I believe it was discussed in the Eddie Warren thread that Ed Sr. discovered this...
Kawasaki KIPS responded well to the spacer on the chamber cover. I believe it was discussed in the Eddie Warren thread that Ed Sr. discovered this by adding gaskets at first , reporting the benefit to DMC ,and the spacers were then produced.
That's probably one of them I was thinking of.

BITD I had an 89 KDX200 and I seem to remember we made some spacers for it and another bike out of sheets of varying high-density plastic (PVC?) in an effort to gain bottom end.

We had used the same stuff to make reed spacers on old YZs (air-cooled) and such to experiment in the late '70s and early '80s.

Ah, the good old days of black magic along with youthful ignorance and curiosity! Laughing
8/7/2014 5:12am
Yeah, kips was a good one. The Atac, and the evac chamber on my old 86 rm250 were ones that didn't lol. I think volume or lack of in the chambers hurt a lot of the designs as well as just physically not being close enough to the piston.
motofab36
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8/7/2014 7:00am
Its amazing how complex a 2 stroke engine actually is with barely any moving parts compared to a thumper
Mr Bean
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8/7/2014 7:23am
motofab36 wrote:
Its amazing how complex a 2 stroke engine actually is with barely any moving parts compared to a thumper
Yep, mechanically simple but incredibly complicated processes going on.
1/28/2024 7:34pm
Mr Bean wrote:
What makes you think the cylinder is non-stock? I believe the 84 through 89 CR80s had the ATAC cylinders. Are you familiar with the Honda ATAC...
What makes you think the cylinder is non-stock?

I believe the 84 through 89 CR80s had the ATAC cylinders.

Are you familiar with the Honda ATAC system?

THE FIRST ATAC HONDA USED ON THE 80 WAS 1984 THE LAST YEAR HONDA USED THE ATAC ON THE THERE 80'S WAS 1985. THE 1984 HAD A SQUARE HEAD. 

1/28/2024 7:41pm
Jack_Wagon wrote:
1985 was the only year the CR80 had the ATAC system
Mr Bean wrote:
You sure about that? 84 and 85 had the butterfly valve version and through 89 had the ATAC label on the cylinder. Check a Honda fiche...
You sure about that?

84 and 85 had the butterfly valve version and through 89 had the ATAC label on the cylinder.

Check a Honda fiche if you want to verify.

Don't know why they kept the label after they eliminated the valve unless it was some sort of static resonance chamber. I'm not familiar with the post-85 ATAC.

86 through 2002 didn't have the ATAC system Just 1984 ,and 85. They only made 14 HP. In 1986 they done away with the ATAC system, and changed the porting bumping up the HP to 18 making them the most powerful 80 in the line up until Suzuki out did Honda in 89 I believe. Be4 that The KX 80 was king in 1984

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cwtoyota
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1/30/2024 5:31pm
Jack_Wagon wrote:
You're correct. 84 and 85 had the ATAC. 86 and later did not. I don't remember them having the ATAC label either. Had several 86 and...
You're correct. 84 and 85 had the ATAC. 86 and later did not. I don't remember them having the ATAC label either. Had several 86 and 87s. I don't remember seeing ATAC on any of the cylinders.

I had the 1985 and the 1986 models as a kid.
The 1985 had a super dumbed down ATAC and the 1986 had nothing of the sort.

My guess is that Honda decided it was a bunch of extra cost for not much (if any) gain in performance.

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