Recent Activity

All

Vol600RR Added a reply to Clutch issues

6/23/2025 7:45pm
I removed the clutch and found the second metal plate from the bottom bent. Replaced all clutch metal plates. Fiber plates were all flat so I reinstalled them. It is better but not freely spinning as all my other bikes. Transmission was assembled with new bearings and shims and spun freely before I installed the clutch. Guess I'll tear it...

Vol600RR Added a reply to Clutch issues

6/13/2025 5:46am
I have not ridden it yet other than in the yard. I've never had a clutch act like this.

Vol600RR Started a new thread Clutch issues

6/12/2025 9:02pm
2012 RMZ250. Complete rebuild from crank to top end. Rear wheel spins fast when in neutral and running on stand. With it off on the stand I can spin the tire by hand but it has resistance. I can push it around but not as easy as it should be or as easy as my other bikes. It will shift...
This forum thread has 5 replies.

Vol600RR Added a reply to 2012 RMZ250 crank problem

1/9/2025 12:49pm
That was originally correct. I noticed it and popped the crank back out and in the correct position before closing it up the first time. Just did not update the image before posting.

Vol600RR Started a new thread 2012 RMZ250 crank problem

1/9/2025 7:54am
I am rebuilding a RMZ250. I had the oem crank rebuilt and when installing in the left case half it spins freely. Once the right case half is installed the crank will turn freely until it gets right at bottom dead center and it becomes hard to turn. I can turn it with some effort then it becomes free again...
This forum thread has 3 replies.

Vol600RR Added a reply to 03 CR125 Zero Compression

3/13/2024 8:53am
Correct ring per my order and part number was correct on box. No damage to the ring at all, not even discolored. Just never had this happen in over 28 yrs of racing, riding and building bikes.

Vol600RR Started a new thread 03 CR125 Zero Compression

3/12/2024 8:12pm
Rebuilt my 03 CR125 with OEM A piston, ring and wrist pin, new BR9EG plug and honed cylinder as this was the 1st rebuild on a new A cylinder. Did 3 heat cycles and test road for about 5 minutes. Everything was fine. Life happened and the bike sat without fuel for 6 months after rebuilding. Added fresh fuel and...
This forum thread has 5 replies.

Vol600RR Added a reply to CRF250R No start!

6/7/2023 9:00pm
Yes. The stator woodruff key had sheared just enough to allow the ignition timing to be off, replaced it and starts on 2nd kick everytime. 3$ part was the problem.

Vol600RR Started a new thread 2001 KX250

11/12/2022 8:19am
$3600 Located - East Tennessee 2 hours on full rebuild. Frame, swing arm, triple clamps and pegs powder coated Full engine rebuild with new piston, Hot rods crank, all internal bearings replaced, power valves cleaned, water pump, cylinder recoated and head redone by Millennium Tech, new clutch basket and clutch, all engine seals replaced Forks rebuilt with OEM seals...
This forum thread has 0 replies.

Vol600RR Added a reply to CRF250R No start!

10/12/2022 4:12pm
Ecm installed. No change. Reinstalled stage 2 cam (original cam) rechecked valve clearance and installed new injector ( 1st new one tested out of ohm spec). Still no change. Only parts not replaced is throttle body. At a complete loss. Guess time to part out.

Vol600RR Started a new thread Cam question

10/8/2022 6:13am
During the rebuild on a 2010 Crf250r I changed the Hotcam stage 2 to a stage 1. When I bought the bike it had a Tokyo Mods sticker on the ecm. Seller wasn't sure if it was flashed or not due to being 2nd owner. Could this cause the bike to not start by kicking or rolling off? MIL will...
This forum thread has 4 replies.