125/150/250/300 KTM/HUS/GG jetting thread

sandman768
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3/19/2026 6:46am
FGR01 wrote:
Better hurry up.  Not going to be able to find many decent low hour ones for long.  I know people like the TBI 300's, but the...

Better hurry up.  Not going to be able to find many decent low hour ones for long.  I know people like the TBI 300's, but the TBI 125's are absolute dog poop compared to the carb bikes.

I have been keeping an eye on a few locally…Lower hrs the better for sure…most for sale are ready for a complete overhaul….I had a brand new 22125Sx, put 20hrs on it, with the jetting off this thread….sold it for more than I paid for it, should have kept it, now that I have been riding my 93 Cr125 I feel I would appreciate it more…Vet/+50 125 races seem to be gaining traction in most regions….I”m thinking I may hit the World Vets this fall, they have +50 125 class…..my 2 300sx”s have been magnificent, especially after remaps but that is a different thread…..

1
1
3/19/2026 9:43am
I have a 2019 YZ144 with the Mikuni that I’ve done a lot of testing on for strictly riding moto, track is at about 400 ft...

I have a 2019 YZ144 with the Mikuni that I’ve done a lot of testing on for strictly riding moto, track is at about 400 ft and in South Texas. I know the mikuni’s between the YZ and SX are different but trying my jetting may help you with your Mikuni. My bike has an Athena 144, VForce 4, vortex ECU 

Jetting:

Main: 460

Pilot: 40 (any leaner and I feel like it it gives up some power down low but it does have a cleaner idle but I have my bike set up not to idle for best throttle response)

Slide: 4 cut to a 5.0

Jet needle: I’ve tried the S1, S4, s7, and S9 (kx125) currently running the S7 from the S4 and I’m really liking the midrange power from the S7. 
Needle: I have a ton of different needles that I’ve tried,  I have a standard needle from the 04 Kx125 6chj that I put in with the s9 nozzle and it rips but would have to really clear it out. 
Current set up is 42-74 clip 3 with the s7 and it’s pulls hard and has no hiccups, or hesisitation, no lean pops, or bog from 1/4-half throttle. 
Needles I haven’t tried with the S7 yet that I have are 43-74, 44-74, 42-75, 43-75, 24-74

A/S: 2-2.5 turns out 

AJ565 wrote:

The 460 main is way too lean on a KTM125. Those bikes like the fuel.

Ive ran up to a 480 on my YZ, but took away some over rev. So 460 for summer and 470-480 in the winter. 

3/19/2026 9:46am
I have a 2019 YZ144 with the Mikuni that I’ve done a lot of testing on for strictly riding moto, track is at about 400 ft...

I have a 2019 YZ144 with the Mikuni that I’ve done a lot of testing on for strictly riding moto, track is at about 400 ft and in South Texas. I know the mikuni’s between the YZ and SX are different but trying my jetting may help you with your Mikuni. My bike has an Athena 144, VForce 4, vortex ECU 

Jetting:

Main: 460

Pilot: 40 (any leaner and I feel like it it gives up some power down low but it does have a cleaner idle but I have my bike set up not to idle for best throttle response)

Slide: 4 cut to a 5.0

Jet needle: I’ve tried the S1, S4, s7, and S9 (kx125) currently running the S7 from the S4 and I’m really liking the midrange power from the S7. 
Needle: I have a ton of different needles that I’ve tried,  I have a standard needle from the 04 Kx125 6chj that I put in with the s9 nozzle and it rips but would have to really clear it out. 
Current set up is 42-74 clip 3 with the s7 and it’s pulls hard and has no hiccups, or hesisitation, no lean pops, or bog from 1/4-half throttle. 
Needles I haven’t tried with the S7 yet that I have are 43-74, 44-74, 42-75, 43-75, 24-74

A/S: 2-2.5 turns out 

AJ565 wrote:

The 460 main is way too lean on a KTM125. Those bikes like the fuel.

Ive ran up to a 480 on my YZ, but took away some over rev. So 460 for summer and 470-480 in the winter. 

Also running a richer jet needle s7 (s9 being the richest) you may be able to get away with a leaner main. 420-430 I think is STD main for the YZ. 

FGR01
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3/19/2026 6:36pm
AJ565 wrote:

The 460 main is way too lean on a KTM125. Those bikes like the fuel.

Ive ran up to a 480 on my YZ, but took away some over rev. So 460 for summer and 470-480 in the winter. 

Also running a richer jet needle s7 (s9 being the richest) you may be able to get away with a leaner main. 420-430 I think is...

Also running a richer jet needle s7 (s9 being the richest) you may be able to get away with a leaner main. 420-430 I think is STD main for the YZ. 

The setup you describe (42-74 clip 3 with the s7 ) would certainly make it richer in the middle (compared to a 42-74 with an S4).  However, with a small-ish 460 main, the S7 makes no difference on the top end as the main jet becomes the constraining factor.    As AJ said, the Austrian 125/150 likes a lot more fuel on the extreme top than the YZ125's do.  Hence why the specs in this thread are in the 500-540 main jet range.

 

The Shop

nextgenMX
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6/11/2026 9:19pm

Hey all, 

Coming back in to see what your guys suggestions are for the mods im about to do. Currently im running the spec thats in this thread on a 2020 ktm 150sx 

510 Main

32.5 pilot

42 - 74 needle clip 2

AS 2 turns out

PV 1.75 turns in from all the way out.

Also got the pro circuit r304. Bike run amazing as of now. However I'm thinking of adding the pro circuit platinum and the vforce 4r reeds. Would these require a jetting change? And if so in what direction. Im more concerned with the pipe as i heard the reeds dont need any change. Also as a side note:

- do you guys recomend the rad valve or v force 4r?

 

Thanks.

FGR01
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6/11/2026 10:56pm
nextgenMX wrote:
Hey all, Coming back in to see what your guys suggestions are for the mods im about to do. Currently im running the spec thats in this...

Hey all, 

Coming back in to see what your guys suggestions are for the mods im about to do. Currently im running the spec thats in this thread on a 2020 ktm 150sx 

510 Main

32.5 pilot

42 - 74 needle clip 2

AS 2 turns out

PV 1.75 turns in from all the way out.

Also got the pro circuit r304. Bike run amazing as of now. However I'm thinking of adding the pro circuit platinum and the vforce 4r reeds. Would these require a jetting change? And if so in what direction. Im more concerned with the pipe as i heard the reeds dont need any change. Also as a side note:

- do you guys recomend the rad valve or v force 4r?

 

Thanks.

The Vforce will likely make no change since they are pretty much identical to the stock reeds.  I’ve use many different pipes and never really needed to adjust jetting.  But I never tried the PC pipe.  Doubt it would require much jetting change.  

Never tried the Rad Valve on these bikes.  You will have to let us know how that goes.  

nextgenMX
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6/12/2026 5:16am Edited Date/Time 6/12/2026 5:16am
FGR01 wrote:
The Vforce will likely make no change since they are pretty much identical to the stock reeds.  I’ve use many different pipes and never really needed...

The Vforce will likely make no change since they are pretty much identical to the stock reeds.  I’ve use many different pipes and never really needed to adjust jetting.  But I never tried the PC pipe.  Doubt it would require much jetting change.  

Never tried the Rad Valve on these bikes.  You will have to let us know how that goes.  

Thats good to hear, since the bike runs so well right now i didn't want the changes to mess it up haha. I've heard lots of good about the pro circuit system on the 150's so ill try it out and see how it goes. The r304 itself was a big improvement.

16433
4
ivanb1
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6/12/2026 9:00am
FGR01 wrote:
The Vforce will likely make no change since they are pretty much identical to the stock reeds.  I’ve use many different pipes and never really needed...

The Vforce will likely make no change since they are pretty much identical to the stock reeds.  I’ve use many different pipes and never really needed to adjust jetting.  But I never tried the PC pipe.  Doubt it would require much jetting change.  

Never tried the Rad Valve on these bikes.  You will have to let us know how that goes.  

nextgenMX wrote:
Thats good to hear, since the bike runs so well right now i didn't want the changes to mess it up haha. I've heard lots of...

Thats good to hear, since the bike runs so well right now i didn't want the changes to mess it up haha. I've heard lots of good about the pro circuit system on the 150's so ill try it out and see how it goes. The r304 itself was a big improvement.

16433

Nice bike!.. i have the same 2020 with almost same jetting . sea level 50-65F range temp 520, 35 , 42-74 pos 2, AS 1.75 . PV 1.25 and in few days im gonna try the red spring and Boyesen Super stock reeds .

WhatsApp Image 2026-06-12 at 12.56.45 0
sandman768
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6/16/2026 10:13am

For the 185-200lbs owners in this thread….if any… rear shock spring rate? 

opyguy
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6/16/2026 10:18am

193 nude…

I use a 4.8

Better than the 4.5 and the stock spring (4,2?) way too soft

sandman768
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6/16/2026 12:09pm
opyguy wrote:

193 nude…

I use a 4.8

Better than the 4.5 and the stock spring (4,2?) way too soft

Excellent… thanks….going to look at a 22 150SX this week…like I need another bike😂

ivanb1
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6/16/2026 4:18pm
sandman768 wrote:

For the 185-200lbs owners in this thread….if any… rear shock spring rate? 

Last year i was on 190lbs and i put on my 150sx a 4.4kg rear spring Race tech with great results and 140psi in front fork , now im  171lbs and i had a hard time getting the right sag without gear, the best i could get is 103mm sag , i think with full gear i reach the 105 mark . Stock spring is 39 NM

alien
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6/17/2026 5:41am

Are you guys using a 32.5 pilot in the 150sx ?  I am down to a 25 pilot in mine with the cut slide. I could see it working in the125 but what is best for the 150.

opyguy
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6/17/2026 5:41am
opyguy wrote:

193 nude…

I use a 4.8

Better than the 4.5 and the stock spring (4,2?) way too soft

sandman768 wrote:

Excellent… thanks….going to look at a 22 150SX this week…like I need another bike😂

Hey, heads up there’s a 4.8 for sale in classified and it’s not me
 20+ shipping that’s cheaper than the six beers you’ll drink on the way back from the track

ivanb1
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6/21/2026 7:25pm
alien wrote:
Are you guys using a 32.5 pilot in the 150sx ?  I am down to a 25 pilot in mine with the cut slide. I could...

Are you guys using a 32.5 pilot in the 150sx ?  I am down to a 25 pilot in mine with the cut slide. I could see it working in the125 but what is best for the 150.

In summer sea level i use 32.5 pilot with the #5 slide , no notch. Below 75-70 temp i change to 35 and my bike when temps reach to 40F my air screw is at 1 turn and maybe i can drop 37.5 but that temp is early in the morning. Usually i set the Air screw at 1.5 turns 

sandman768
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1 day ago

Just picked up a 10hr 22 150SX…. Can anyone confirm, looks like it came stock with the S4 nozzle, not the S7 the 125 comes with? IMG 4834.png?VersionId=m6FcVqkJ.52GQlcrqdA2iahe Gw

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FGR01
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1 day ago
sandman768 wrote:
Just picked up a 10hr 22 150SX…. Can anyone confirm, looks like it came stock with the S4 nozzle, not the S7 the 125 comes with?

Just picked up a 10hr 22 150SX…. Can anyone confirm, looks like it came stock with the S4 nozzle, not the S7 the 125 comes with? IMG 4834.png?VersionId=m6FcVqkJ.52GQlcrqdA2iahe Gw

Yes, should be the S-4 in there.  Only way to know for sure is t to pull it out and check the stamp.

sandman768
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23 hours ago

6hr round trip yesterday for this 22 150 with 10hrs on meter….stoked….already tearing into it and ordering parts😂IMG 8393 0IMG 8396 1IMG 8394 0IMG 8395IMG 8397 1

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sandman768
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23 hours ago
FGR01 wrote:

Yes, should be the S-4 in there.  Only way to know for sure is t to pull it out and check the stamp.

Thanks… I will be pulling carb off this afternoon…I”m going straight to the known jetting in this thread…I will cut slide myself, just need to order the correct needle..going to stay with the Aer forks, need to at least get a spring for rear shock…3.9 not going to work for my 190lbs. Unfortunately I gave away all my stock 350 springs from that generation…chassis going to get a greasing while I”m at it….

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sandman768
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21 hours ago

We”ll what do you know….IMG 8407 0.jpeg?VersionId=inAwHSlJufo1wwB

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FGR01
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14 hours ago Edited Date/Time 14 hours ago
FGR01 wrote:

Yes, should be the S-4 in there.  Only way to know for sure is t to pull it out and check the stamp.

sandman768 wrote:
Thanks… I will be pulling carb off this afternoon…I”m going straight to the known jetting in this thread…I will cut slide myself, just need to order...

Thanks… I will be pulling carb off this afternoon…I”m going straight to the known jetting in this thread…I will cut slide myself, just need to order the correct needle..going to stay with the Aer forks, need to at least get a spring for rear shock…3.9 not going to work for my 190lbs. Unfortunately I gave away all my stock 350 springs from that generation…chassis going to get a greasing while I”m at it….

I would go with a 45Nm spring for 190 lbs with no gear.  I am running a 42 on my 150 and at 185 I am kind of right at the point where I could go with a 45 if I was any heavier.

The specs on page 1 are where I would start on your 150.  They are pretty much exactly what I am running in my 150 at the moment.    As for the 2022 bog, I ended up needing to go to xx-75 needles to tune that out.   Keep that in mind if the xx-74 needle gives you the bog.  The specs were developed using 40:1.

Also, double check that your float is 8 - 9mm while you are in there.

sandman768
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14 hours ago
FGR01 wrote:
I would go with a 45Nm spring for 190 lbs with no gear.  I am running a 42 on my 150 and at 185 I am...

I would go with a 45Nm spring for 190 lbs with no gear.  I am running a 42 on my 150 and at 185 I am kind of right at the point where I could go with a 45 if I was any heavier.

The specs on page 1 are where I would start on your 150.  They are pretty much exactly what I am running in my 150 at the moment.    As for the 2022 bog, I ended up needing to go to xx-75 needles to tune that out.   Keep that in mind if the xx-74 needle gives you the bog.  The specs were developed using 40:1.

Also, double check that your float is 8 - 9mm while you are in there.

Thanks for your input…I planned on running 40:1, so we”ll see how the jetting works for me..just ordered everything I needed for the carb…debating on picking up a used traxx shock, they are priced pretty good being the older chassis…I have no problems with the stock shocks once the proper spring installed…what gearing are you running? I read 14-50 helps the broaden the shift points?…

FGR01
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12 hours ago
sandman768 wrote:
Thanks for your input…I planned on running 40:1, so we”ll see how the jetting works for me..just ordered everything I needed for the carb…debating on picking...

Thanks for your input…I planned on running 40:1, so we”ll see how the jetting works for me..just ordered everything I needed for the carb…debating on picking up a used traxx shock, they are priced pretty good being the older chassis…I have no problems with the stock shocks once the proper spring installed…what gearing are you running? I read 14-50 helps the broaden the shift points?…

My bike is a TC125 that I put a 150 kit on.  I am still running the stock 13/51 gearing from the 125.  I know guys talk about the 150 having the torque to pull taller gearing, but I don't really see it.   But I haven't tried to be sure so....

sandman768
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5 hours ago
FGR01 wrote:
My bike is a TC125 that I put a 150 kit on.  I am still running the stock 13/51 gearing from the 125.  I know guys...

My bike is a TC125 that I put a 150 kit on.  I am still running the stock 13/51 gearing from the 125.  I know guys talk about the 150 having the torque to pull taller gearing, but I don't really see it.   But I haven't tried to be sure so....

Maybe I should ride it and decide…the stock gearing on this bike is 13-48…I have an MxA mag that states the stock gearing is ok but most preferred the 14-50 as it’s slightly taller…

FGR01
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2 hours ago
FGR01 wrote:
My bike is a TC125 that I put a 150 kit on.  I am still running the stock 13/51 gearing from the 125.  I know guys...

My bike is a TC125 that I put a 150 kit on.  I am still running the stock 13/51 gearing from the 125.  I know guys talk about the 150 having the torque to pull taller gearing, but I don't really see it.   But I haven't tried to be sure so....

sandman768 wrote:
Maybe I should ride it and decide…the stock gearing on this bike is 13-48…I have an MxA mag that states the stock gearing is ok but...

Maybe I should ride it and decide…the stock gearing on this bike is 13-48…I have an MxA mag that states the stock gearing is ok but most preferred the 14-50 as it’s slightly taller…

With the 13/51 I am getting really good 2nd gear starts, can carry 3rd in corners where momentum is up, and drop to 2nd for tight inside ruts, which all seems about right to me.   Most jumps are 4th gear with some bigger ones or longer stretches to the corner being 5th.   If I was running 13/48 or 14/50 I imagine I might need 1st on starts or 2nd with a lot of clutch slip and then I'd be spending a lot of time on the track trying to stretch out  2nd and 3rd with lots of clutch.  For reference, my bike has like 85 hrs and is still on the original clutch!  Kinda crazy for a 125/150, so I guess you could say I am riding with a style that is more about lots of shifting and being in the correct gear than it is about hammering the clutch to stretch out taller gearing.    So it depends on your track types and riding style preference.   I also stayed with the stock 14/49 on my 250 when I converted it to a 300 and some guys say the same thing about running taller gearing on those.

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AJ565
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2 hours ago
FGR01 wrote:
I would go with a 45Nm spring for 190 lbs with no gear.  I am running a 42 on my 150 and at 185 I am...

I would go with a 45Nm spring for 190 lbs with no gear.  I am running a 42 on my 150 and at 185 I am kind of right at the point where I could go with a 45 if I was any heavier.

The specs on page 1 are where I would start on your 150.  They are pretty much exactly what I am running in my 150 at the moment.    As for the 2022 bog, I ended up needing to go to xx-75 needles to tune that out.   Keep that in mind if the xx-74 needle gives you the bog.  The specs were developed using 40:1.

Also, double check that your float is 8 - 9mm while you are in there.

sandman768 wrote:
Thanks for your input…I planned on running 40:1, so we”ll see how the jetting works for me..just ordered everything I needed for the carb…debating on picking...

Thanks for your input…I planned on running 40:1, so we”ll see how the jetting works for me..just ordered everything I needed for the carb…debating on picking up a used traxx shock, they are priced pretty good being the older chassis…I have no problems with the stock shocks once the proper spring installed…what gearing are you running? I read 14-50 helps the broaden the shift points?…

Don't waste your money on a Trax. I had it and a 22 350 and I sold the bike with the trax and put the 22 shock on my 18 250 2 stroke because it was just as good if not better. For this chassis a ride engineering link and the sag set to 103 is the way to go. I have an extra one I'd sell if you're interested. Its been in my gear bag for a few years so it will need the bearings and stuff from your stock one. I noticed it calmed down the rear swap into turns with a lot of braking bumps and made corner exit with sharp square edge bumps not as painful. On the gearing I liked the stock better, the MXA gearing was shift city and having to remember what gear you're in after down shifting 47 times into a turn makes it hard to ride fast lap to lap when you start getting tired. 

sandman768
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52 minutes ago
FGR01 wrote:
With the 13/51 I am getting really good 2nd gear starts, can carry 3rd in corners where momentum is up, and drop to 2nd for tight...

With the 13/51 I am getting really good 2nd gear starts, can carry 3rd in corners where momentum is up, and drop to 2nd for tight inside ruts, which all seems about right to me.   Most jumps are 4th gear with some bigger ones or longer stretches to the corner being 5th.   If I was running 13/48 or 14/50 I imagine I might need 1st on starts or 2nd with a lot of clutch slip and then I'd be spending a lot of time on the track trying to stretch out  2nd and 3rd with lots of clutch.  For reference, my bike has like 85 hrs and is still on the original clutch!  Kinda crazy for a 125/150, so I guess you could say I am riding with a style that is more about lots of shifting and being in the correct gear than it is about hammering the clutch to stretch out taller gearing.    So it depends on your track types and riding style preference.   I also stayed with the stock 14/49 on my 250 when I converted it to a 300 and some guys say the same thing about running taller gearing on those.

Ok, appreciate your input…I will leave stock for first few rides & see how it feels… I prefer not to have to use first gear also….

sandman768
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45 minutes ago
AJ565 wrote:
Don't waste your money on a Trax. I had it and a 22 350 and I sold the bike with the trax and put the 22...

Don't waste your money on a Trax. I had it and a 22 350 and I sold the bike with the trax and put the 22 shock on my 18 250 2 stroke because it was just as good if not better. For this chassis a ride engineering link and the sag set to 103 is the way to go. I have an extra one I'd sell if you're interested. Its been in my gear bag for a few years so it will need the bearings and stuff from your stock one. I noticed it calmed down the rear swap into turns with a lot of braking bumps and made corner exit with sharp square edge bumps not as painful. On the gearing I liked the stock better, the MXA gearing was shift city and having to remember what gear you're in after down shifting 47 times into a turn makes it hard to ride fast lap to lap when you start getting tired. 

Thanks for input AJ…I never have had a reason to buy the Traxx shock, I have been on KTM”s for 10 years..usually Factory Connection does my suspension…I”m getting old and like to spend $😂…I figure the valving is on the lite side for my 185-190lbs ..I will replace the shock spring with a 45kg and see how it feels…thank for the linkage offer….I will let you know….

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