2024 Kawasaki KX450 and KX450X

Sideways91
Posts
133
Joined
8/15/2022
Location
Dayton, NV US
3/4/2026 8:53pm
Sideways91 wrote:

FYI, Rockymountain/Tusk have been great to work with and have currently pulled the filter assembly from their site while they review this issue.

crmx105 wrote:

If they put a thicker gasket on the filter base plate it should solve the issue?

Thicker would help but I personally think the material they use is a bit too dense as well. 

1
alycium102
Posts
145
Joined
11/14/2017
Location
USA, MN US
3/5/2026 5:05am
Leemur891 wrote:

Is the 25/26 ecu plug and play with the 2024?

No its not. There are different parameters on the 25 and 26 compared to the 2024.

2
3/5/2026 6:16am
Leemur891 wrote:

Is the 25/26 ecu plug and play with the 2024?

alycium102 wrote:

No its not. There are different parameters on the 25 and 26 compared to the 2024.

Thank you. I guess that’s what I’m trying to clarify - those parameters on the updated ecu will not carryover to the 2024 is what you’re saying?

1
crmx105
Posts
616
Joined
5/7/2016
Location
Dunnellon, FL US
3/5/2026 7:27am
Leemur891 wrote:

Is the 25/26 ecu plug and play with the 2024?

alycium102 wrote:

No its not. There are different parameters on the 25 and 26 compared to the 2024.

Leemur891 wrote:
Thank you. I guess that’s what I’m trying to clarify - those parameters on the updated ecu will not carryover to the 2024 is what you’re...

Thank you. I guess that’s what I’m trying to clarify - those parameters on the updated ecu will not carryover to the 2024 is what you’re saying?

Don't see why it wouldn't? Think he misunderstood your question? The changes are in the ECU. 

2

The Shop

3/5/2026 7:32am Edited Date/Time 3/5/2026 7:37am
alycium102 wrote:

No its not. There are different parameters on the 25 and 26 compared to the 2024.

Leemur891 wrote:
Thank you. I guess that’s what I’m trying to clarify - those parameters on the updated ecu will not carryover to the 2024 is what you’re...

Thank you. I guess that’s what I’m trying to clarify - those parameters on the updated ecu will not carryover to the 2024 is what you’re saying?

crmx105 wrote:

Don't see why it wouldn't? Think he misunderstood your question? The changes are in the ECU. 

I do suck at communication haha. Also think you answered it for me.


Yeah long story short, I’m wanting to know if I can direct swap a 25/26 ecu in to get the larger range of variability on mapping changes in the rideology app. Would like to guinea pig this option before going all in on a vortex.

Shawnh
Posts
54
Joined
12/18/2018
Location
Brighton, CO US
3/5/2026 8:20am
Sideways91 wrote:

RMATV sent me a replacement cage and still have a .010" gap between the seal and the airbox.

Have you checked to make sure the airbox surface is not warped in that spot?  Have you tried using a flat edge right there with the feeler gadge. Mine fits perfectly all the way around, I even tried the feeler gadge and it was tight fit everywhere.  

1
crmx105
Posts
616
Joined
5/7/2016
Location
Dunnellon, FL US
3/5/2026 8:56am
Leemur891 wrote:
Thank you. I guess that’s what I’m trying to clarify - those parameters on the updated ecu will not carryover to the 2024 is what you’re...

Thank you. I guess that’s what I’m trying to clarify - those parameters on the updated ecu will not carryover to the 2024 is what you’re saying?

crmx105 wrote:

Don't see why it wouldn't? Think he misunderstood your question? The changes are in the ECU. 

Leemur891 wrote:
I do suck at communication haha. Also think you answered it for me.Yeah long story short, I’m wanting to know if I can direct swap a...

I do suck at communication haha. Also think you answered it for me.


Yeah long story short, I’m wanting to know if I can direct swap a 25/26 ecu in to get the larger range of variability on mapping changes in the rideology app. Would like to guinea pig this option before going all in on a vortex.

Remember Keefer saying last year that the SR ECU worked good on the standard bike. Said the stock exhaust tamed the initial crack of the throttle the SR had if I remember correctly? 

1
loganhallrv2
Posts
39
Joined
8/31/2015
Location
East Bernstadt, KY US
3/5/2026 12:20pm

Any body else experience a head failure and cam failure. Raced a gncc bike ran fine when shut off, came back home serviced the bike and within one lap of my first moto of the day at the track, bike Started rattling and sounding funny. Pulled it in and called it a day. 130hr with minimum issues. Was checking eBay looking for a good usable head to have serviced. Most of the heads I’ve found have the same damage to head and cam in the same journal.IMG 7951 3.jpeg?VersionId=Vhn8PVtaMGKzJidxDy8u4KkfIMG 7949 2

Sandusky26
Posts
3385
Joined
7/28/2021
Location
Eastern, NC US
3/6/2026 8:37am
Any body else experience a head failure and cam failure. Raced a gncc bike ran fine when shut off, came back home serviced the bike and...

Any body else experience a head failure and cam failure. Raced a gncc bike ran fine when shut off, came back home serviced the bike and within one lap of my first moto of the day at the track, bike Started rattling and sounding funny. Pulled it in and called it a day. 130hr with minimum issues. Was checking eBay looking for a good usable head to have serviced. Most of the heads I’ve found have the same damage to head and cam in the same journal.IMG 7951 3.jpeg?VersionId=Vhn8PVtaMGKzJidxDy8u4KkfIMG 7949 2

Mine was making funny noises last time I rode, sounded like the head pipe was loose. I think it was coming from the bottom end. You're post makes me want to pull the valve cover and check it out. 

crmx105
Posts
616
Joined
5/7/2016
Location
Dunnellon, FL US
3/6/2026 11:27am
Any body else experience a head failure and cam failure. Raced a gncc bike ran fine when shut off, came back home serviced the bike and...

Any body else experience a head failure and cam failure. Raced a gncc bike ran fine when shut off, came back home serviced the bike and within one lap of my first moto of the day at the track, bike Started rattling and sounding funny. Pulled it in and called it a day. 130hr with minimum issues. Was checking eBay looking for a good usable head to have serviced. Most of the heads I’ve found have the same damage to head and cam in the same journal.IMG 7951 3.jpeg?VersionId=Vhn8PVtaMGKzJidxDy8u4KkfIMG 7949 2

Just a thought but did the bike run on it's side for an extended period? 

3/6/2026 4:24pm Edited Date/Time 3/6/2026 4:25pm
Leemur891 wrote:
Thank you. I guess that’s what I’m trying to clarify - those parameters on the updated ecu will not carryover to the 2024 is what you’re...

Thank you. I guess that’s what I’m trying to clarify - those parameters on the updated ecu will not carryover to the 2024 is what you’re saying?

crmx105 wrote:

Don't see why it wouldn't? Think he misunderstood your question? The changes are in the ECU. 

Leemur891 wrote:
I do suck at communication haha. Also think you answered it for me.Yeah long story short, I’m wanting to know if I can direct swap a...

I do suck at communication haha. Also think you answered it for me.


Yeah long story short, I’m wanting to know if I can direct swap a 25/26 ecu in to get the larger range of variability on mapping changes in the rideology app. Would like to guinea pig this option before going all in on a vortex.

Confirmed direct swap with Keef on the ecu. Snagged one off mxlocker for a good price and will report back once I upload his 25/26 map and get a feel. Thank you @alycium102 and @crmx105 for the input.

3
1
Golfnut721
Posts
38
Joined
8/31/2024
Location
HELTONVILLE, IN US
3/10/2026 6:52am
Leemur891 wrote:
Confirmed direct swap with Keef on the ecu. Snagged one off mxlocker for a good price and will report back once I upload his 25/26 map...

Confirmed direct swap with Keef on the ecu. Snagged one off mxlocker for a good price and will report back once I upload his 25/26 map and get a feel. Thank you @alycium102 and @crmx105 for the input.

Any update?

Timo
Posts
1392
Joined
1/9/2021
Location
Wichita, KS US
3/10/2026 6:58am
Sideways91 wrote:

RMATV sent me a replacement cage and still have a .010" gap between the seal and the airbox.

Shawnh wrote:
Have you checked to make sure the airbox surface is not warped in that spot?  Have you tried using a flat edge right there with the...

Have you checked to make sure the airbox surface is not warped in that spot?  Have you tried using a flat edge right there with the feeler gadge. Mine fits perfectly all the way around, I even tried the feeler gadge and it was tight fit everywhere.  

Why wouldn't you just use the stock stuff? I've seen multiple dyno runs that show backfire screens don't restrict the air enough to matter, and I like having a filter that seals. 

1
3/10/2026 12:45pm
Leemur891 wrote:
Confirmed direct swap with Keef on the ecu. Snagged one off mxlocker for a good price and will report back once I upload his 25/26 map...

Confirmed direct swap with Keef on the ecu. Snagged one off mxlocker for a good price and will report back once I upload his 25/26 map and get a feel. Thank you @alycium102 and @crmx105 for the input.

Golfnut721 wrote:

Any update?

Should be here end of this week via snail mail. Have some arrangements out of town this weekend but hope to have an update early next week. 

Sideways91
Posts
133
Joined
8/15/2022
Location
Dayton, NV US
3/11/2026 3:10pm
Sideways91 wrote:

RMATV sent me a replacement cage and still have a .010" gap between the seal and the airbox.

Shawnh wrote:
Have you checked to make sure the airbox surface is not warped in that spot?  Have you tried using a flat edge right there with the...

Have you checked to make sure the airbox surface is not warped in that spot?  Have you tried using a flat edge right there with the feeler gadge. Mine fits perfectly all the way around, I even tried the feeler gadge and it was tight fit everywhere.  

Timo wrote:
Why wouldn't you just use the stock stuff? I've seen multiple dyno runs that show backfire screens don't restrict the air enough to matter, and I...

Why wouldn't you just use the stock stuff? I've seen multiple dyno runs that show backfire screens don't restrict the air enough to matter, and I like having a filter that seals. 

The consensus was lack of sealing from most if not all bike journalists on the stock unit. 

1
Timo
Posts
1392
Joined
1/9/2021
Location
Wichita, KS US
3/11/2026 3:55pm
Sideways91 wrote:

The consensus was lack of sealing from most if not all bike journalists on the stock unit. 

So the stock one doesn't seal, but neither does the aftermarket one? New design coming in 27! 

Sideways91
Posts
133
Joined
8/15/2022
Location
Dayton, NV US
3/11/2026 4:18pm
Sideways91 wrote:

The consensus was lack of sealing from most if not all bike journalists on the stock unit. 

Timo wrote:

So the stock one doesn't seal, but neither does the aftermarket one? New design coming in 27! 

People on here seem to have good luck with the Tusk unit, me, not so much. I have the Twin Air setup ready to go in. 

Desert racing where I'm at we have a lot of silt and filters are a major issue. 

1
3/11/2026 6:26pm
Shawnh wrote:
Have you checked to make sure the airbox surface is not warped in that spot?  Have you tried using a flat edge right there with the...

Have you checked to make sure the airbox surface is not warped in that spot?  Have you tried using a flat edge right there with the feeler gadge. Mine fits perfectly all the way around, I even tried the feeler gadge and it was tight fit everywhere.  

Timo wrote:
Why wouldn't you just use the stock stuff? I've seen multiple dyno runs that show backfire screens don't restrict the air enough to matter, and I...

Why wouldn't you just use the stock stuff? I've seen multiple dyno runs that show backfire screens don't restrict the air enough to matter, and I like having a filter that seals. 

Sideways91 wrote:

The consensus was lack of sealing from most if not all bike journalists on the stock unit. 

I didn’t see any that said they had issues. They all mentioned how quirky the design is and they thought it could have issue eventually. 

3
Shawnh
Posts
54
Joined
12/18/2018
Location
Brighton, CO US
3/11/2026 7:53pm
Sideways91 wrote:

RMATV sent me a replacement cage and still have a .010" gap between the seal and the airbox.

Shawnh wrote:
Have you checked to make sure the airbox surface is not warped in that spot?  Have you tried using a flat edge right there with the...

Have you checked to make sure the airbox surface is not warped in that spot?  Have you tried using a flat edge right there with the feeler gadge. Mine fits perfectly all the way around, I even tried the feeler gadge and it was tight fit everywhere.  

Timo wrote:
Why wouldn't you just use the stock stuff? I've seen multiple dyno runs that show backfire screens don't restrict the air enough to matter, and I...

Why wouldn't you just use the stock stuff? I've seen multiple dyno runs that show backfire screens don't restrict the air enough to matter, and I like having a filter that seals. 

I chose it because I liked the way the cage and filter mates together vs stock as well as the thick neoprene seal. The lack of a screen was just a potential bonus, though, I have not felt any increase in power.  Mine seals perfectly (checked using a feeler gauge) and is very convenient to clean and change. I have recommended it to multiple riding buddies. 

2
3/13/2026 1:13am
Joshracing wrote:
Don''t know if anyone's discussed.... I have a brand new '25- 450.  I checked the head stem bearings.... just out of curiosity, I'd heard they don't...

Don''t know if anyone's discussed.... I have a brand new '25- 450.  I checked the head stem bearings.... just out of curiosity, I'd heard they don't grease them.   ZERO grease from new.  I ended up basically stripping the bike.   So so many important bolts were finger tight.   Swing arm bearings, dry.   Top shock bearing was RUSTY inside.   Brand new bike, why no grease? (Replaced).  Linkage, nothing had grease. 

KX150
New bikes have been that way for years.  Do yourself a favor and smear some grease on the steering head bearings about every 20 hours.  If...

New bikes have been that way for years.  Do yourself a favor and smear some grease on the steering head bearings about every 20 hours.  If you pressure wash your bike, they will get wet.

Not only did they not grease anything, but it looks like they forgot to install your graphics! 😉

The bike was used by Polisport for development of plastics.   You can see the scanner marks all over the bike.   

30minmotos
Posts
705
Joined
8/7/2025
Location
Rising Sun , MD US
3/13/2026 4:04am Edited Date/Time 3/13/2026 4:07am

There’s zero problem with the stock cage set up sealing or otherwise. I drilled the side panel and air box itself to let it breathe more, and still no sealing issues.


Yes the filter gets dirty when the conditions are dusty, but don’t they all? 

Issue is overblown and the magazines do what they do which is recommend aftermarket $$$ products.


I thought the filter was easy to change. Not as easy as a Ktm but certainly easier than most of the other brands where you need to unbolt either the side panel or the seat.

3/13/2026 6:15am
30minmotos wrote:
There’s zero problem with the stock cage set up sealing or otherwise. I drilled the side panel and air box itself to let it breathe more...

There’s zero problem with the stock cage set up sealing or otherwise. I drilled the side panel and air box itself to let it breathe more, and still no sealing issues.


Yes the filter gets dirty when the conditions are dusty, but don’t they all? 

Issue is overblown and the magazines do what they do which is recommend aftermarket $$$ products.


I thought the filter was easy to change. Not as easy as a Ktm but certainly easier than most of the other brands where you need to unbolt either the side panel or the seat.

I’m not a big fan of the cage and filter design. I don’t think it will let dirt past its just kinda janky to me. I actually really liked the 19-23 design of the filter. If they could have just made that where you didn’t need tools that would have been cool. I know some of the air box changes were for the sound stuff though. 

1
3/14/2026 4:24pm Edited Date/Time 3/14/2026 4:36pm
Leemur891 wrote:
Confirmed direct swap with Keef on the ecu. Snagged one off mxlocker for a good price and will report back once I upload his 25/26 map...

Confirmed direct swap with Keef on the ecu. Snagged one off mxlocker for a good price and will report back once I upload his 25/26 map and get a feel. Thank you @alycium102 and @crmx105 for the input.

Golfnut721 wrote:

Any update?

Leemur891 wrote:
Should be here end of this week via snail mail. Have some arrangements out of town this weekend but hope to have an update early next...

Should be here end of this week via snail mail. Have some arrangements out of town this weekend but hope to have an update early next week. 

Headed home early this weekend to beat a winter storm. Got the 25 ECU swapped in and confirmed the below map provided by Kawi is programmed/doesn’t revert back to only +/-1 ignition parameters. Also confirmed Keefers 25/26 map works. Won’t be able to ride for a bit to test out because of the snow.

IMG 6951IMG 6952 0.png?VersionId=ii6JlPmAdx O9
alycium102
Posts
145
Joined
11/14/2017
Location
USA, MN US
3/17/2026 11:04am
Golfnut721 wrote:

Any update?

Leemur891 wrote:
Should be here end of this week via snail mail. Have some arrangements out of town this weekend but hope to have an update early next...

Should be here end of this week via snail mail. Have some arrangements out of town this weekend but hope to have an update early next week. 

Leemur891 wrote:
Headed home early this weekend to beat a winter storm. Got the 25 ECU swapped in and confirmed the below map provided by Kawi is programmed/doesn’t...

Headed home early this weekend to beat a winter storm. Got the 25 ECU swapped in and confirmed the below map provided by Kawi is programmed/doesn’t revert back to only +/-1 ignition parameters. Also confirmed Keefers 25/26 map works. Won’t be able to ride for a bit to test out because of the snow.

IMG 6951IMG 6952 0.png?VersionId=ii6JlPmAdx O9

Ah okay okay. This makes sense. I think i misunderstood when he told me that the parameters for 25/26 wont go onto the 24 ecu. Just gotta get the different ecu. I are sorry, me not know how to read good.

2
3/21/2026 10:31am
Golfnut721 wrote:

Any update?

Leemur891 wrote:
Should be here end of this week via snail mail. Have some arrangements out of town this weekend but hope to have an update early next...

Should be here end of this week via snail mail. Have some arrangements out of town this weekend but hope to have an update early next week. 

Leemur891 wrote:
Headed home early this weekend to beat a winter storm. Got the 25 ECU swapped in and confirmed the below map provided by Kawi is programmed/doesn’t...

Headed home early this weekend to beat a winter storm. Got the 25 ECU swapped in and confirmed the below map provided by Kawi is programmed/doesn’t revert back to only +/-1 ignition parameters. Also confirmed Keefers 25/26 map works. Won’t be able to ride for a bit to test out because of the snow.

IMG 6951IMG 6952 0.png?VersionId=ii6JlPmAdx O9

Riding my family farm track today and finally getting to play around with things. Pretty noticeable difference between the two maps I posted, albeit the track I’m currently on is short and very choppy. The Kawi map has a lot more engine braking and lower grunt/punch. Keefers makes second and third feel linear and not arm ripping - likely better suited on a  longer track where you can climb through the gears. Both are fun. I haven’t really messed with mapping before so this has been a fun little experiment. Gonna get back at it now 🫡

Andrew696
Posts
3
Joined
3/22/2026
Location
Acqualagna, PU IT
3/22/2026 2:21pm

Hi from Italy,

2025 KX 450 with approx 40 hrs here.

This is what happened to me today. Did 5/6 laps then noticed a metallic noise while jumping in a downhill... checked the bike and went outside the track slow... without noise... so I guessed about a rock stuck with chain...

Back on track, did 1 lap and bike lost power before (lucky) a small jump... oil pump closed > engine failure.

Asked a friend who own a Kawasaki team and he told me this is a common issue (not for me), they change disk plates every 8 hrs... 🙀

Others that faced this problem?

Andrea

IMG 4516IMG 4519IMG 4523 3
49weasel
Posts
971
Joined
4/12/2013
Location
CANAL WINCHESTER, OH US
3/22/2026 3:41pm
Andrew696 wrote:
Hi from Italy,2025 KX 450 with approx 40 hrs here.This is what happened to me today. Did 5/6 laps then noticed a metallic noise while jumping...

Hi from Italy,

2025 KX 450 with approx 40 hrs here.

This is what happened to me today. Did 5/6 laps then noticed a metallic noise while jumping in a downhill... checked the bike and went outside the track slow... without noise... so I guessed about a rock stuck with chain...

Back on track, did 1 lap and bike lost power before (lucky) a small jump... oil pump closed > engine failure.

Asked a friend who own a Kawasaki team and he told me this is a common issue (not for me), they change disk plates every 8 hrs... 🙀

Others that faced this problem?

Andrea

IMG 4516IMG 4519IMG 4523 3

It’s not common at all.  I’m about as hard as you can be on a clutch and only had it happen once.  I was in a bind and was running a Tusk clutch when the plate snapped.    

40hrs on a clutch is insane. I’d say you’re to blame for this.  

2
NicNak
Posts
994
Joined
2/18/2019
Location
Palm Desert, CA US
3/22/2026 4:19pm
Andrew696 wrote:
Hi from Italy,2025 KX 450 with approx 40 hrs here.This is what happened to me today. Did 5/6 laps then noticed a metallic noise while jumping...

Hi from Italy,

2025 KX 450 with approx 40 hrs here.

This is what happened to me today. Did 5/6 laps then noticed a metallic noise while jumping in a downhill... checked the bike and went outside the track slow... without noise... so I guessed about a rock stuck with chain...

Back on track, did 1 lap and bike lost power before (lucky) a small jump... oil pump closed > engine failure.

Asked a friend who own a Kawasaki team and he told me this is a common issue (not for me), they change disk plates every 8 hrs... 🙀

Others that faced this problem?

Andrea

IMG 4516IMG 4519IMG 4523 3

I know the other guy said that this is not common at all. But I’ve seen this happen on a ton of Kawasaki‘s. I’d say the opposite. I’ve actually seen it happen so much that I put a full Hinson in all of my bikes pretty much right when I get them. I’m also racing off-road so the long races are pretty extreme heat on the clutch. 

3/23/2026 7:42am
30minmotos wrote:
There’s zero problem with the stock cage set up sealing or otherwise. I drilled the side panel and air box itself to let it breathe more...

There’s zero problem with the stock cage set up sealing or otherwise. I drilled the side panel and air box itself to let it breathe more, and still no sealing issues.


Yes the filter gets dirty when the conditions are dusty, but don’t they all? 

Issue is overblown and the magazines do what they do which is recommend aftermarket $$$ products.


I thought the filter was easy to change. Not as easy as a Ktm but certainly easier than most of the other brands where you need to unbolt either the side panel or the seat.

I’m not a big fan of the cage and filter design. I don’t think it will let dirt past its just kinda janky to me. I...

I’m not a big fan of the cage and filter design. I don’t think it will let dirt past its just kinda janky to me. I actually really liked the 19-23 design of the filter. If they could have just made that where you didn’t need tools that would have been cool. I know some of the air box changes were for the sound stuff though. 

I've never seen a speck of dust in my air boot, but f you're looking for a cheap way to make yourself feel better about things, buy a Twin Air filter.  Not only is it domed (more surface area), but it has a bigger sealing lip.  

Sandusky26
Posts
3385
Joined
7/28/2021
Location
Eastern, NC US
3/24/2026 5:26am

Trying to put my bike back together and it seems Hinson is back ordered on baskets and plates.

God damnit. This will be my last Kawasaki, I can't afford to destroy a 450 in 60 hours. If this was a KTM I wouldn't be needing anything at 60 hours, much less a complete rebuild plus new clutch basket.

2

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