The best CR250R that Honda never built.

JWACK
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USA

I picked up a nice 2002 CR250 a while back complete with the original plastic and fairly low hours.  I intended to just do a basic rebuild/mild engine build and ride it as is but opportunity came and knocked the door down.  
57A7F829-BB7C-45EF-9574-CDBB90834C9D.jpeg?VersionId=OE4NEp6wiBvVYeq jfp31g2w80p5

 

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JWACK
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6/24/2023 5:12pm

It turned into a build when I found a set of 47mm Showa A-kit forks and PC clamps.  These are rare and cool! 

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JWACK
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6/24/2023 5:25pm

While the forks are awesome the super score was a super clean Showa A-kit shock for the CR chassis.  Nice shocks like these are tough to find these days!  I boxed the suspension up and sent them to Factory Connection so they could work their magic.  

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JWACK
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6/24/2023 5:42pm

0E2F40C6-DE5E-4FC5-B964-932C22952511.jpeg?VersionId=z6McDWKau8cWMRcgnE3WkmQpGym3.07The bike got torn down so I could detail the frame, re-finish the swingarm and trick out the linkage along with replacing all the bearings. 

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JWACK
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6/24/2023 5:55pm

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The Shop

JWACK
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6/24/2023 6:10pm

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 D5A395C8-A79C-46A2-8D0F-1E89E6361146

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Chance1216
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6/24/2023 10:23pm

Following this for sure bud. 

2
JWACK
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6/25/2023 7:14am

Suspension is fancy but that’s not going to make this bike the best CR250 that Honda never built.   What’s going to make that happen is… 744AF56C-FC58-412E-B0DE-E65BFF700056

 my old 2000 cylinder reed engine.

 I built this engine 10 years ago and installed it in a 2006 frame at that time. The cylinder reed engine in the gen 3 frame is something special.  It blends the best of the Honda 2 stroke engines and the best of the Honda frames to create a fantastic motorcycle.  Hence the thread title!

Regrettably I had to sell the original 2006 I built when I moved across the country.  I missed that bike greatly as it was one of my all time favorites.

 Just recently I got the opportunity to get that engine back and I jumped on it!  
I spent hour and hours building this engine years ago and stoked to have it again.   I’m going to be going through it, making it fresh and installing it in this 02 frame.  


 

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JWACK
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6/25/2023 7:40am

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More to come.287FCB12-D013-4CAC-BD79-0B7EF042ECAC 

 

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seth505
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SD, CA, USA
6/25/2023 7:41am

Rad!!

2
Alex814
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12/18/2014
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USA
6/25/2023 8:49am

Great setup, I'm looking forward to seeing your progress on this build. I'd vote for keeping the original plastic design rather than the CRF restyle stuff imo, if you're between the two.

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JWACK
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6/26/2023 8:39am
Alex814 wrote:
Great setup, I'm looking forward to seeing your progress on this build. I'd vote for keeping the original plastic design rather than the CRF restyle stuff...

Great setup, I'm looking forward to seeing your progress on this build. I'd vote for keeping the original plastic design rather than the CRF restyle stuff imo, if you're between the two.

No restyles happening on this one.  
I am thinking factory Honda 98 or 99.  

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6/26/2023 11:38am

I love a good JWACK build! Looking forward to seeing this one.

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6/26/2023 5:45pm
Alex814 wrote:
Great setup, I'm looking forward to seeing your progress on this build. I'd vote for keeping the original plastic design rather than the CRF restyle stuff...

Great setup, I'm looking forward to seeing your progress on this build. I'd vote for keeping the original plastic design rather than the CRF restyle stuff imo, if you're between the two.

JWACK wrote:

No restyles happening on this one.  
I am thinking factory Honda 98 or 99.  

How about 2001 RC250...

2001 RC250M 7

 

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JWACK
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6/26/2023 7:53pm
Alex814 wrote:
Great setup, I'm looking forward to seeing your progress on this build. I'd vote for keeping the original plastic design rather than the CRF restyle stuff...

Great setup, I'm looking forward to seeing your progress on this build. I'd vote for keeping the original plastic design rather than the CRF restyle stuff imo, if you're between the two.

JWACK wrote:

No restyles happening on this one.  
I am thinking factory Honda 98 or 99.  

How about 2001 RC250...  

How about 2001 RC250...

2001 RC250M 7

 

I deleted my last post because I thought you posted this bike!

Honda did build one of these!

I almost want to build a replica of it.  Gen 3 frame with the 00-01 plastic.  But I have soft spot for the 02-07 plastic shape so I probably won’t.  
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motofool
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Sioux City, IA, USA
6/26/2023 9:57pm

Currently building an 06 and went with the 99 look. It looks grwat on the newer jen. I have a set of 49mm kit forks going on mine but need to have the clamps bored still. 20221124 171703 0

 

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JWACK
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6/27/2023 4:06am
motofool wrote:
Currently building an 06 and went with the 99 look. It looks grwat on the newer jen. I have a set of 49mm kit forks going...

Currently building an 06 and went with the 99 look. It looks grwat on the newer jen. I have a set of 49mm kit forks going on mine but need to have the clamps bored still. 20221124 171703 0

 

That’s what I’m talking about!
Beautiful.  

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6/27/2023 5:15am

IMG 0810 0I love the 99 look. Unfortunately mine is ruined by the oversize tank, but it’s needed

 

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TxT0RKiT
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Garland, TX, USA
7/5/2023 5:37pm

Nice motor swap!  That suspension is primo. 

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Bearuno
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AU
7/6/2023 4:39am Edited Date/Time 7/6/2023 5:16am
I love the 99 look. Unfortunately mine is ruined by the oversize tank, but it’s needed  

IMG 0810 0I love the 99 look. Unfortunately mine is ruined by the oversize tank, but it’s needed

 

It's look is not ruined.

Form follows Function.

There is beauty in a change that is done by necessity. 

You've got to have range - and you needing range, means the bike is used to good effect.

It certainly doesn't look like a squared Up tower, waiting to geld you, as so many are. What brand tank is it?

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7/6/2023 5:46am
I love the 99 look. Unfortunately mine is ruined by the oversize tank, but it’s needed  

IMG 0810 0I love the 99 look. Unfortunately mine is ruined by the oversize tank, but it’s needed

 

Bearuno wrote:
It's look is not ruined. Form follows Function. There is beauty in a change that is done by necessity.  You've got to have range - and...

It's look is not ruined.

Form follows Function.

There is beauty in a change that is done by necessity. 

You've got to have range - and you needing range, means the bike is used to good effect.

It certainly doesn't look like a squared Up tower, waiting to geld you, as so many are. What brand tank is it?

That’s true. It’s an IMS, my gripe is mostly that it’s a little wide and doesn’t have a clean fit. I really wish someone made a 2.5 gallon for the cr.

1
7/6/2023 5:57pm
I love the 99 look. Unfortunately mine is ruined by the oversize tank, but it’s needed  

IMG 0810 0I love the 99 look. Unfortunately mine is ruined by the oversize tank, but it’s needed

 

Bearuno wrote:
It's look is not ruined. Form follows Function. There is beauty in a change that is done by necessity.  You've got to have range - and...

It's look is not ruined.

Form follows Function.

There is beauty in a change that is done by necessity. 

You've got to have range - and you needing range, means the bike is used to good effect.

It certainly doesn't look like a squared Up tower, waiting to geld you, as so many are. What brand tank is it?

That’s true. It’s an IMS, my gripe is mostly that it’s a little wide and doesn’t have a clean fit. I really wish someone made a...

That’s true. It’s an IMS, my gripe is mostly that it’s a little wide and doesn’t have a clean fit. I really wish someone made a 2.5 gallon for the cr.

A stock tank will help, but the radiators are still too wide, works bike's radiators had different mounting points, works radiator...

image-20230707105614-1

Stock radiator...

image-20230707105637-2

 

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PTshox
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Highland Village, TX, USA
7/8/2023 10:35pm

What did you do to that motor? Who did the porting/head work etc?

JWACK
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USA
7/9/2023 7:38am
PTshox wrote:

What did you do to that motor? Who did the porting/head work etc?

I did all the engine work myself. 
I’m about to yank it all apart and I will post more details. Just waiting on some back ordered parts to show up.   

3
Electro21
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Location
Dumfries, VA, USA
Fantasy
7/13/2023 6:35pm

That frame looks amazing!  Nice build!

2
wr74
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205
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Location
AU
7/18/2023 6:53am

Any frame mods required to fit the 2000 engine in the 3rd gen frame?  
 

JWACK
Posts
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Joined
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Location
USA
7/18/2023 7:53pm
wr74 wrote:

Any frame mods required to fit the 2000 engine in the 3rd gen frame?  
 

Only one small frame modification is needed.  A very small bit of material is removed from the bottom middle engine mount.  

2
romain524
Posts
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Newport Coast, CA, USA
7/24/2023 11:08pm

Did you open the engine?

that will be such a nice bike! The 2001 RC graphics looks good. I love the japanese bikes.

JWACK
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2577
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USA
7/25/2023 2:34pm
romain524 wrote:

Did you open the engine?

that will be such a nice bike! The 2001 RC graphics looks good. I love the japanese bikes.

I just received all the OEM parts to rebuild it this week.  All new shift forks, shift shafts, every bearing and a new OEM crank.   
These case reed engines are nice because you can still find all oem parts easily.   

It hasn’t been opened since I built it 10 years ago!  This weekend I plan on opening it up.  

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JWACK
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Location
USA
9/3/2023 3:56pm

IMG 7478IMG 7482 0IMG 7483.jpeg?VersionId=xV2hc1xHSByIMG 7484Finally got the engine torn down!

 Overall it was in decent shape with only the clutch being more worn than I anticipated. I will most likely pick up a good used OEM unit to replace it.  

Now the tedious work starts.  
 

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