Crack in Cylinder wall? (KTM 150)

MxKing809
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Edited Date/Time 5/8/2021 3:41pm
Hey guys, could use some expert advise.

Bought a good used and repaired cylinder for my 150, and noticed a crack through the power valve void. This is in the exhaust side, and had been nikasil'd over.

Would anyone have objections to putting this on a bike in current condition?

Will that crack spread with additional heat cycles?

Will that crack eventually crack the layer of nikasil that is covering it and catch a ring?

Would that crack eventually get to the exhaust port or water jacket and cause an air or water leak?


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DynoDan22
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Victorville, CA, USA
5/8/2021 8:25am
Are you talking about the horizontal crack in the auxiliary powervalve boss? If that is a crack, I would not run it. It's hard to tell from the pic if it's a crack or not. Eventually, the crack will grow and flake the nikisil off and scratch the piston or worse. If you could post a closer look at the crack, it would help.
slipdog
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5/8/2021 8:35am
They should have seen and welded that before the re plate. It will grow and eventually cause failure.
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The Shop

MxKing809
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5/8/2021 8:39am
Appreciate it guys. Bummer about this.... what do ya do.
slipdog
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5/8/2021 8:45am
Tough spot assuming you bought it 2nd hand but I'd contact the company that did the work and bring it to their attention and maybe since it is unused they might help you out(possible discount?) with a fix. Couldn't hurt to ask.
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SilverSpurs
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Sarasota, FL, USA
5/8/2021 8:47am
There is money and hassles involved either way here.

Drill a 3mm hole at the end of that crack to stop it propagating and run it and check it.

I would say failure will be slow not catastrophic if at all.
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slipdog
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5/8/2021 8:54am
I had a EG/Millennium YZ300 cylinder I built do that after about 12hrs. After bringing it to "his" attention I was given a couple reasons why it was my customers fault and eventually told it was our fault for asking for the mid-top porting and he had to widen the exhaust and narrow the bridge so we could kick rocks. I sent it to US Chrome for a weld and replate and it's been good for him since 2015.
gt80rider
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5/8/2021 10:16am
You lost me at "I bought a good used cylinder"....
4
Bruce372
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5/8/2021 11:04am
Just buy the complete 150 cylinder kit from KTM...

It's less than $900 for piston, cylinder valves and everything.... no way you could buy all those parts for that cost individually
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MxKing809
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5/8/2021 3:00pm
Bruce372 wrote:
Just buy the complete 150 cylinder kit from KTM... It's less than $900 for piston, cylinder valves and everything.... no way you could buy all those...
Just buy the complete 150 cylinder kit from KTM...

It's less than $900 for piston, cylinder valves and everything.... no way you could buy all those parts for that cost individually
I did, and have both here in hand. I think I grabbed the last one in the US....
1
5/8/2021 3:26pm
I would send an email to the plater or maybe millinium for some friendly advice.
I can see the issue, but I can't see it actually growing.
joe stanley
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Boyne City, MI, USA
5/8/2021 3:41pm
First can you return the cylinder.......I would.
Second call Ryan at US Chrome.

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