Posts
1363
Joined
8/3/2014
Location
Annapolis, MD, USA
Edited Date/Time
8/17/2014 4:11pm
I told a buddy I was planning on revamping my RM250 and he said "don't bother, it's been slammed too many times."
How far is too far gone? I don't plan on hitting Henry Hill on this bike or anything, but I tend to get carried away once I start riding. Frame isn't bent.
As far as I can see it needs:
fork seals and fork servicing
steering head bearings
shock servicing
straighten slightly bent subframe
grips, graphics and plastic
new seat
Top end
chain
chain guide
service swingarm bearings...
Basic motor, pipe, silencer etc. all good.
What else should I look for?
Still way cheaper than a new bike.
How far is too far gone? I don't plan on hitting Henry Hill on this bike or anything, but I tend to get carried away once I start riding. Frame isn't bent.
As far as I can see it needs:
fork seals and fork servicing
steering head bearings
shock servicing
straighten slightly bent subframe
grips, graphics and plastic
new seat
Top end
chain
chain guide
service swingarm bearings...
Basic motor, pipe, silencer etc. all good.
What else should I look for?
Still way cheaper than a new bike.

It all depends on how well (or bad) the bike was maintained when it was ridden. Did you change your gearbow oil often? Did you use premium quality premix? etc...
I used good oil and sorta changed the gearbox oil enough.
Rads look good. I've replaced a couple over the years. It's a 2004.
- Top End Job
- Bottom End (maybe)
- Clean Carb
- New Plastic and graphics
- New VForce
- New Sprokets and Chain
- New Cables (or lube them well if in good shape)
- New bearings
- Service Forks and Shocks
- When body is off bike, very good clean job.
This bike will be like new.
By the time I got it stripped down for inspection it was evident it was in terrible shape. My biggest concern was the frame. It wasn't craked or repaired, but I couldn't believe how egg-shaped most of the holes were for the engine mounts and pegs. I would guess the constant years of beating and loose fasteners caused the bolts to wear the frame holes. I scrapped the frame and bought a better one on Ebay.
I had to throw away the swingarm because the slot for the brake caliper was all chewed up and it barely had enough material left to keep it in place.
The brake discs were garbage, both calipers were shot and needed full rebuild kits, and of course every bearing and race had to be replaced.
I guess what I am getting at here is....even though I had to spend over $2g on the bike, I had an awesome new feeling bike for less than $3g total.
The fun part on these builds is that you pretty much get to build them up how you want it. Spend some time planning out the build and it will be a nice bike when you are done. I still argue that these late-model RM250s are some of the best bikes ever built.
The Shop
DeCal Works Huge Plastic Inventory of UFO and Polisport kits.
Free shipping: VITALMX
Luxon 4-Post Bar Mounts
$189.95 - $239.95
A
Is that a Guts racing seat. Looks badass.
I think I'll take a stab at this thing. Just had a new baby so no new bike coming, unless I hit the lottery.
To this:
It's all about how bad you want it. That 04 RM 125 had a TOTAL of $1,800 invested into it.
It's a good thing to pull apart a bike regardless, I'd rather know what's what then find out later!
Pit Row
I have an 07 crf450 thats in great shape, but i just tore it all down ,cause, well why the hell not!
Anybody have any 05-08 honda's that have been cleaned up? Im looking for ideas on color ways and such...
These bikes are bitchin, you guys have good taste!
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