interesting look for a 500AF

jmar
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Oklahoma City, OK, USA
2/13/2012 8:28pm
AJ wrote:
This customer wanted black plastics,a larger tank, a candy red frame and polished engine. interesting overall effect.. thought some might hate, or dig a few photos...
This customer wanted black plastics,a larger tank, a candy red frame and polished engine.

interesting overall effect.. thought some might hate, or dig a few photos..
Smile





I think it looks bad ass.
scooter5002
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2/13/2012 8:31pm
Wrong on both counts, rallendude. I can't say your bike has bad welds, because I haven't seen it. I HAVE however, seen some bad welds from Service Honda. Sorry if that offends you, but fact is fact. You will notice I haven't really trashed AJ or his work, because it isn't personal. If you've been paying attention, you may have noticed my attacks on George are pretty vicious in nature. The reason for that being the guy is a total douchebag who thinks nothing of fucking people over. He needs to put out of business, plain and simple. I still get e-mails from guys here and banned where I hang out as well, and it's non stop. Fanelli is a thief, plain and simple.
I will credit AJ for keeping the breed going, and overall the bikes are decent. The fact remains that some of S/Hs welds are substandard. I doubt he can afford to pay a top notch welder to work there, and that's another fact. I doubt the margins are THAT good in cranking out AFs. Overpriced? Can't say. If you are happy with what you paid, that's what matters. I had my own conversion done with a 500 and 450 I already owned. Having said that, I couldn't justify dropping the coin on one. Too spendy for me. Notice I said "ME".
Is it fair to say that you comment on peoples or their comments without knowing the facts? Just throwing that out there.
Greg903
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Philadelphia, PA, USA
2/13/2012 8:37pm
AJ wrote:
This customer wanted black plastics,a larger tank, a candy red frame and polished engine. interesting overall effect.. thought some might hate, or dig a few photos...
This customer wanted black plastics,a larger tank, a candy red frame and polished engine.

interesting overall effect.. thought some might hate, or dig a few photos..
Smile





jmar wrote:
I think it looks bad ass.
X2
Work of art.
scooter5002
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2/13/2012 8:38pm
Xeno wrote:
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you...
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you sure you were looking at a genuine Service Honda?
According to the fellow I spoke to who had it in the back of his pickup truck and claimed he was the original owner. It was a pretty new bike at the time, had all the SH graphics on it. I believe a Service Honda ID tag on it as well, if I remember correctly. That wasn't the only one, couple others as well. I've been to the dealership as well, in lovely downtown Hammond (snicker) saw a couple of trade ins, they claimed were their builds. That's what I can tell you for sure. Bought my FMF AF Gnarly pipe there. Which is how I came to BE at the shop.

The Shop

7I3N
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Moto Paradise, UT, USA
2/13/2012 9:10pm
I'm partial to the David Bailey replica in AJ's avatar. I love that bike.
CamP
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2/14/2012 5:00am
Not my cup of tea.
reded
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2/14/2012 5:27am Edited Date/Time 2/14/2012 5:28am
I prefer a stock looking bike. This one looks like it should come in a box... from Wal-Mart.
scooter5002
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2/14/2012 5:51am
How do you know it doesn't already?
2/14/2012 6:12am
Xeno wrote:
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you...
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you sure you were looking at a genuine Service Honda?
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in my opinion! Too rigid
ga_pike
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Valdosta, GA, USA
2/14/2012 6:12am
I'd like to see that same exact bike with matte black frame and swingarm. I think that would look mean.

I also like the Mugen idea mentioned earlier.
2/14/2012 6:14am
ga_pike wrote:
I'd like to see that same exact bike with matte black frame and swingarm. I think that would look mean. I also like the Mugen idea...
I'd like to see that same exact bike with matte black frame and swingarm. I think that would look mean.

I also like the Mugen idea mentioned earlier.
I think it would look nicer with white plastics instead of black!

certainly looks different anyway!
scooter5002
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2/14/2012 6:18am
Xeno wrote:
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you...
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you sure you were looking at a genuine Service Honda?
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in...
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in my opinion! Too rigid
Bad welds brother, plain and simple. If the job isn't done right, it won't hold together with a 125 in it. Are you referring to that one from England that keeps popping up on the 'net? Riding at that very cool track on that 500 day that's in a video? Can't recall the name of the track, but some fast guys there, clay track in the rain. Awsum vid, perhaps I'm a little biased 'cuz I'm a 500 guy. No, not THE 500Guy. Lol. There's only ONE of those.
wardy
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2/14/2012 6:30am
The one in england was not a SH bike.

I have rode the A/F since 1999. Had quite a few of them with no issues at all. The bike is what I like to ride, and I have seen some pretty horrible welds come out of the factory. Not sure how many people HS thier machines, I do. Not a piddly 4-5 lap race and wipe off the dust, but rather 2 hours of mud, rocks, high and low speed stuff. Going into my third year on this bike. It is holding up great, and ya know what?????

What kind of money would a person get out of a 450 that three years old.?? LOL I know what this bike will sell for next fall. More then likely those "used" bikes in the shop, one of them was mine. 150.00 still does a top end and I can do it, oh wait!!! I have never had to. Just alot of rear tires.
2/14/2012 6:32am Edited Date/Time 2/14/2012 6:33am
Xeno wrote:
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you...
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you sure you were looking at a genuine Service Honda?
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in...
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in my opinion! Too rigid
Bad welds brother, plain and simple. If the job isn't done right, it won't hold together with a 125 in it. Are you referring to that...
Bad welds brother, plain and simple. If the job isn't done right, it won't hold together with a 125 in it. Are you referring to that one from England that keeps popping up on the 'net? Riding at that very cool track on that 500 day that's in a video? Can't recall the name of the track, but some fast guys there, clay track in the rain. Awsum vid, perhaps I'm a little biased 'cuz I'm a 500 guy. No, not THE 500Guy. Lol. There's only ONE of those.
That was scott elderfield at apex, and no that was a home made one- definitely not a service one (scotts mechanic did the conversn on himself)
I have heard of service honda's snapping, and actually seen one service kawasaki that snapped! (and lots of other AF conversions from other companies!)

If i was going to do a 500 conversion I'd like to try the 500 engine in an rm 250 frame, think that would be a cool bike!! There was a 500 conversion in a 2008 ktm 250 2 stroke (steel) frame last week, that looked nice!
Cygnus
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Hanover, CO, USA
2/14/2012 6:35am
Xeno wrote:
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you...
Scooter5002: your comment about AJ's welds is the first negative thing I've ever read about his bikes. His 500AF's have a very positive reputation. Are you sure you were looking at a genuine Service Honda?
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in...
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in my opinion! Too rigid
Not like the old steel frames never cracked and needed to be rewelded.
gwilliams107
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Georgetown, TX, USA
2/14/2012 6:38am
Looks like a movie prop
Hut
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2/14/2012 6:43am
7I3N wrote:
I'm partial to the David Bailey replica in AJ's avatar. I love that bike.
Same here
2/14/2012 6:51am
7I3N wrote:
I'm partial to the David Bailey replica in AJ's avatar. I love that bike.
Hut wrote:
Same here
they had one on display at the bike show a couple of years ago- beautiful bike!
scooter5002
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2/14/2012 7:08am
Cygnus wrote:
Not like the old steel frames never cracked and needed to be rewelded.
Lol. No shit. Made by man. Broken by man. A couple of guys on banned (and others elsewhere I'm sure) are starting to do full rail replacement. As in from the pegs to the re-positioned "Y". I'm sure structural integrity goes through the roof on that, since basically now, you have an OEM style job. Wish I'd seen that before I went the route I did. Fanelli notwithstanding. Seems to me a fellow on KXriders.com is selling kits to do full rail. I don't think it's that much more work, and the end result would be much more dependable, stronger too. Which, given the nature of the beast, what's cost and time compared to your safety?
Xeno
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2/14/2012 7:32am
Those modified aluminum frames need to be heat treated or stress-relieved, right?
Where's Stillwelding when we need him?
scooter5002
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2/14/2012 7:43am
Not necessarily. Lots of guys don't, with no issues. Depends on the grade you use to do your job with. Experts have said it's nice, but not crucial. Read somewhere Honda started out using 7075 T6 years ago because it didn't need heat treating after. All about costs you know. What you mix in with your conversion may be the issue. Some very knowledgeable people over at banned confirmed this, good place to hang out and learn.
dcg141
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USA
2/14/2012 7:56am Edited Date/Time 2/14/2012 8:05am
AJ my personal favorites are those done in the orginal Elsinore colors. The David Bailey replicas are cool too but those silver units are just money. What I really would like to ride though would be one of the KDX 200 AF's. Have you made many of those yet?
burn1986
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bossier city, LA, USA
2/14/2012 8:19am
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in...
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in my opinion! Too rigid
I've also heard the engines don't do well in these frames as well as the handling of these bikes is off. It would be nice to see a test of them. They look awesome. Not a fan of black plastic.
Erick
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NL
2/14/2012 8:45am Edited Date/Time 2/14/2012 8:46am
Not necessarily. Lots of guys don't, with no issues. Depends on the grade you use to do your job with. Experts have said it's nice, but...
Not necessarily. Lots of guys don't, with no issues. Depends on the grade you use to do your job with. Experts have said it's nice, but not crucial. Read somewhere Honda started out using 7075 T6 years ago because it didn't need heat treating after. All about costs you know. What you mix in with your conversion may be the issue. Some very knowledgeable people over at banned confirmed this, good place to hang out and learn.
Funny that you name 7075 T6. T6 Means stress relieved or artificially aged. This means heat treatment!

6000 and 7000 series pretty much all need heat treatment after welding because material strength degrades after welding. If you want this strength back you need to heat treat the material. This is also the case with ChroMoly steel!

There are some aluminium alloys which do not require heat treament. I believe it is called 5032 alloy.

If you do not heat treat your frame it is at your own risk. If you put enough load on it, it will simply break. However, as time passes this risk decreases because the material will 'age'.

Can you refer to the information you are referring to in your post?
FreshTopEnd
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2/14/2012 9:35am Edited Date/Time 2/14/2012 10:18am
Man, Holiday Inn was packed last night!
scooter5002
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2/14/2012 10:00am
Erick wrote:
Funny that you name 7075 T6. T6 Means stress relieved or artificially aged. This means heat treatment! 6000 and 7000 series pretty much all need heat...
Funny that you name 7075 T6. T6 Means stress relieved or artificially aged. This means heat treatment!

6000 and 7000 series pretty much all need heat treatment after welding because material strength degrades after welding. If you want this strength back you need to heat treat the material. This is also the case with ChroMoly steel!

There are some aluminium alloys which do not require heat treament. I believe it is called 5032 alloy.

If you do not heat treat your frame it is at your own risk. If you put enough load on it, it will simply break. However, as time passes this risk decreases because the material will 'age'.

Can you refer to the information you are referring to in your post?
I will go out on a limb here, and say it was MXA. It also said that's WHY they used that grade aluminum. Specifically, that would "age" on it's own. I know that the "T" rating refers to the mallability of the material, as it were. Some say you can start with the low "T", weld it in, and then treat it to raise it. Or use the high "T" and don't worry about it.
Now, what duration of "aging" is considered acceptable, I don't know. Evidently, Honda must have a window where those frames are welded and then sit. The engineers know more than I do. Well, except in the 4-stroke/2-stroke thing. Lol.
scooter5002
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2/14/2012 10:08am
burn1986 wrote:
I've also heard the engines don't do well in these frames as well as the handling of these bikes is off. It would be nice to...
I've also heard the engines don't do well in these frames as well as the handling of these bikes is off. It would be nice to see a test of them. They look awesome. Not a fan of black plastic.
I didn't notice any degradation in handling with mine. It's an 04 450, with the 20 mil offset clamps. Having said that, I weighed both bikes before the conversion. The 500 was marginally front wheel heavy, but not by much. I weighed the 450, and it was rear wheel heavy by a fair margin. Obviously, that was by intent. The characteristics of a 4-stroke motor, I suppose. Don't think the engineers just had a guy weld tabs on a frame and say "Fuck it, run with it". You might think it would trash the handling, but it just hasn't been the case. The 04s weren't great handling bikes to begin with, and they couldn't afford to give any away.
AJ
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Lowell, IN, USA
2/14/2012 10:20am
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in...
I havent read many bad things about them, but I've seen a few of them snap! Aluminium frames arent suitable for large 2 stroke engines in my opinion! Too rigid
burn1986 wrote:
I've also heard the engines don't do well in these frames as well as the handling of these bikes is off. It would be nice to...
I've also heard the engines don't do well in these frames as well as the handling of these bikes is off. It would be nice to see a test of them. They look awesome. Not a fan of black plastic.
As far as frame cradle comments, we replace the entire thing,pegs to down tube., since the 500AF LE in 2003,
and then the CRF250R based models in 2005 to present 2012.We have thousands of units out there, and held countless world distance records,and have been building 500AF's 15 years,
that is basically as long as Honda themselves produced a water cooled CR500. Wink
Honda acknowledges we purchase enough CR500 Parts, that its the majorituy of the world market,
and that they should have us produce the parts (perhaps thru their vendors) and buy theses parts from us instead..


burn- FWIW-
the 500AFs' have been tested countless times since I started in 1997?
almost every major magazine stateside, in Europe,or Australia.
None have ever complained about handling, and in fact raved about it.

Test Riders like McGrath and Larocco have felt it was the *best open class bike ever built*
Their words at the track...and big grins all around while putting in blazing laps.
Try to get lechien or some of these guys off it..

It is not the bike for everyone, its just another choice out of many.
but handling is certainly very good, it lighter and quicker handling than any 450, and on par with most 250F's..
I never have any problem diving in under a 450..

The internet is full of lots of opinions, some with real product experience, and insight, many without.
It's also fuli of very cool bikes from a lot of manufacturers..odd ones, and everything in between..

keeps things interesting for us all right?

Smile
burn1986
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bossier city, LA, USA
2/14/2012 10:26am
Cool, like I said they look awesome. Your craftsmanship is a work of art.
huck
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Mountain Home, AR, USA
2/14/2012 10:27am
4 strokes rule!!!!

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