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I would think you would need a new tube. Some or all of the suspension shops can get you a new solder without the axle lug, saving you money over the stock part which you can only get with the lug. You could theoretically get that re-chromed but I'd think that would run as much as a new tube with questionable tolerances, etc. I would also go through that entire form leg's internals to find a cause and/or check for additional damage.
One other possible option would be to get it (and the other slider) coated with DLC but I think it normally goes over the chrome. Not sure though.
Yes, this is a stock tube.
The Shop
Also, for future, try to hook up with someone local that can show you how to service your own forks. Bushings, seals and fluid are not complicated, just intimidating the first time.
Also, there was someone in the bazaar selling a DLC-coated leg for those forks (one only) awhile back, might want to sort through the old posts. Then you could just have the other one coated to match.
You can't apply DLC coating to a non micro-finished surface. It simply wont adhere properly. This is not an option.
If it were my bike I would look up fork swaps and see if you can swap the entire front end to a newer design. Most of the time you can find complete front ends on Ebay that are like new for a very reasonable price.
That is rad, major hole in the chrome. Haven't seen one that bad,
That took time to destroy, 100% you should have seen or heard, felt something.
Having done so many fork rebuilds myself, if you had brought that to me I would of said "wow".
Never blame the customer or tech before parts are in your hand.
First thing you ding bats do is blame the tech, maybe take it apart before opening your mouth?
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