XR400 - Barn Find Open build

sticecube
Posts
117
Joined
5/23/2015
Location
USA

As the title states, this is a build for the upcoming Barn Find Open being put on by Red Bull & Carson Brown at Oak Ridge MX in Iowa.

I traded a 04 YZ125 for this 1997 XR400 that has a maximum of 15 original hours. Wanting to build somewhat of a 4 stroke nationals inspired build without opening the engine up, and while keeping some of the XR charm as I plan to eventually put a plate on this and use as a dual sport rig around town and on the road as an outside sales rep.

Below is the “plan”, or at least the one in my brain:

  • suspension tuned & set up
  • Fender bag (can’t be an XR without it)
  • Big carb or Lectron big carb
  • Top clamp for 1 1/8th bars
  • Skid plate
  • Some vision moto graphics 
  • Tires and maybe do wheels as well

    I am also looking for any advise on gearing or tips and tricks on these XR400’s. Bike runs strong but needs a carb clean and has a throttle sticking feeling but only when it’s running.

    Stoked to get this one going🔥IMG 5743 1IMG 5773 2

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Lowlander
Posts
231
Joined
3/31/2012
Location
Perth, AU
8/23/2026 7:17pm

cracking find.

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vet323
Posts
3653
Joined
7/31/2010
Location
Lead, SD, USA
8/24/2026 11:45am Edited Date/Time 1 day ago

That must have been a clean barn!

Inferno
Posts
470
Joined
3/8/2024
Location
Laguna, IC
8/25/2026 1:20am

Nice barn find! Looking forward for the updates!

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Inferno
Posts
470
Joined
3/8/2024
Location
Laguna, IC
11/8/2026 10:38am

Any progress on the XR4?

The Shop

RedRocket
Posts
34
Joined
9/7/2020
Location
Concord, CA, USA
11/9/2026 4:00pm

Looks like he finished it, and as a bonus, sold it to Carson brown at the barn find event 

👍

sticecube
Posts
117
Joined
5/23/2015
Location
USA
11/9/2026 5:03pm

Time got away from me, but I did finish this one up & THE Carson Brown bought it from me at Barn Find Open.


IMG 5840 0IMG 5844 3.jpeg?VersionId=CE1SLEZreO.E8Ty5ko5LqESBW7mIMG 5942 0.jpeg?VersionId=WSBJZzyMAIMG 5985 0IMG 6027 8IMG 6033 2.jpeg?VersionId=L9EJtIMG 6037 5IMG 6213 1.jpeg?VersionId=I.TRX.KWoIMG 6268 3.jpeg?VersionId=IVphyuU2.MG3huPPAXs3muSqLIMG 6269 0IMG 6270IMG 6271 2.jpeg?VersionId=u6sdJp2ltNxIMG 6272 1.jpeg?VersionId=xo6G76nwEYFOBiVcrONekE6a

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sticecube
Posts
117
Joined
5/23/2015
Location
USA
11/9/2026 5:06pm

Did a Mikuni carb upgrade (which Carson hated funny enough lol).

PC Slip on, plastics, mark at Vision Moto crushed the graphics kit. Motion Pro throttle assembly w/ twinwall bars, odi grips, a full set of KKE wheels with Dunlop AT-82’s. Did the airbox mod for some free HP

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Inferno
Posts
470
Joined
3/8/2024
Location
Laguna, IC
1 day ago

Coming soon...a video of Carson Brown on your ex-XR in the whoops!

PTshox
Posts
1599
Joined
10/1/2011
Location
Highland Village, TX, USA
6 hours ago

That bike needs a pumper carb... totally changes it. But has to have the right needle. Thumpers only used to sell one for that machine. Fork likes a 43 KG springs, 6 shims left in the forks, 6 mm preload. Scott Summers ran this setup at a National. Shock needed work too.. but the pumper carb with the right needle woke it up a ton. 

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