Broken/galled rear axle thread. How to prevent?

weatcoast99
Posts
14
Joined
1/18/2025
Location
Comox, BC, CA
Edited Date/Time 3/4/2025 8:36pm

New  Yz250. I always clean the threads and nut with contact cleaner and torque to spec 92 ft lbs.

I've had the wheel on and off a few times for various things. Everytime I remove the axle nut a bunch of Metalic powder is present. I figure it was just a bit of galling and some of the zinc coating coming off.  

Today I remove the axle nut and found a a chewed up thread. About half a thread( about mid nut, when torque ) was broken clean off. 

I had thought about putting antisezie before but I known it will significantly affect torque spec and I don't want to overtighten and strip the nut or potentially have it work loose.

Has anybody else had this happen, it seems kind of bizzare since I did not cross thread anything, and did everything by the book.

Not happy, as a new axle and nut is 120$ canadian. 

Looking for advice.

 

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Timo
Posts
1479
Joined
1/9/2021
Location
Wichita, KS, USA
3/4/2025 9:57pm
New  Yz250. I always clean the threads and nut with contact cleaner and torque to spec 92 ft lbs.I've had the wheel on and off a...

New  Yz250. I always clean the threads and nut with contact cleaner and torque to spec 92 ft lbs.

I've had the wheel on and off a few times for various things. Everytime I remove the axle nut a bunch of Metalic powder is present. I figure it was just a bit of galling and some of the zinc coating coming off.  

Today I remove the axle nut and found a a chewed up thread. About half a thread( about mid nut, when torque ) was broken clean off. 

I had thought about putting antisezie before but I known it will significantly affect torque spec and I don't want to overtighten and strip the nut or potentially have it work loose.

Has anybody else had this happen, it seems kind of bizzare since I did not cross thread anything, and did everything by the book.

Not happy, as a new axle and nut is 120$ canadian. 

Looking for advice.

 

I grease the threads and never had an issue. I know it affects the clamping load so I reduce the torque ~20ft lbs, but I doubt it's actually necessary since you're not preloading the bearings. You're just making sure there's enough clamping force to keep the axle in place while riding. Valvoline moly fortified is my grease of choice for chassis bearings and threads. 

1
weatcoast99
Posts
14
Joined
1/18/2025
Location
Comox, BC, CA
3/4/2025 10:18pm
New  Yz250. I always clean the threads and nut with contact cleaner and torque to spec 92 ft lbs.I've had the wheel on and off a...

New  Yz250. I always clean the threads and nut with contact cleaner and torque to spec 92 ft lbs.

I've had the wheel on and off a few times for various things. Everytime I remove the axle nut a bunch of Metalic powder is present. I figure it was just a bit of galling and some of the zinc coating coming off.  

Today I remove the axle nut and found a a chewed up thread. About half a thread( about mid nut, when torque ) was broken clean off. 

I had thought about putting antisezie before but I known it will significantly affect torque spec and I don't want to overtighten and strip the nut or potentially have it work loose.

Has anybody else had this happen, it seems kind of bizzare since I did not cross thread anything, and did everything by the book.

Not happy, as a new axle and nut is 120$ canadian. 

Looking for advice.

 

Timo wrote:
I grease the threads and never had an issue. I know it affects the clamping load so I reduce the torque ~20ft lbs, but I doubt...

I grease the threads and never had an issue. I know it affects the clamping load so I reduce the torque ~20ft lbs, but I doubt it's actually necessary since you're not preloading the bearings. You're just making sure there's enough clamping force to keep the axle in place while riding. Valvoline moly fortified is my grease of choice for chassis bearings and threads. 

Thanks, do you have a yz250 as well? I have also heard of the front aluminum axle nut stripping easily. The torque spec on that one is 77 ft lbs which is crazy high. What are you doing for the front?

sandman768
Posts
8187
Joined
3/21/2014
Location
Saratoga Springs, NY, USA
3/5/2025 5:24am

Put the torque  wrench away…

5
Timo
Posts
1479
Joined
1/9/2021
Location
Wichita, KS, USA
3/5/2025 9:16am
New  Yz250. I always clean the threads and nut with contact cleaner and torque to spec 92 ft lbs.I've had the wheel on and off a...

New  Yz250. I always clean the threads and nut with contact cleaner and torque to spec 92 ft lbs.

I've had the wheel on and off a few times for various things. Everytime I remove the axle nut a bunch of Metalic powder is present. I figure it was just a bit of galling and some of the zinc coating coming off.  

Today I remove the axle nut and found a a chewed up thread. About half a thread( about mid nut, when torque ) was broken clean off. 

I had thought about putting antisezie before but I known it will significantly affect torque spec and I don't want to overtighten and strip the nut or potentially have it work loose.

Has anybody else had this happen, it seems kind of bizzare since I did not cross thread anything, and did everything by the book.

Not happy, as a new axle and nut is 120$ canadian. 

Looking for advice.

 

Timo wrote:
I grease the threads and never had an issue. I know it affects the clamping load so I reduce the torque ~20ft lbs, but I doubt...

I grease the threads and never had an issue. I know it affects the clamping load so I reduce the torque ~20ft lbs, but I doubt it's actually necessary since you're not preloading the bearings. You're just making sure there's enough clamping force to keep the axle in place while riding. Valvoline moly fortified is my grease of choice for chassis bearings and threads. 

Thanks, do you have a yz250 as well? I have also heard of the front aluminum axle nut stripping easily. The torque spec on that one...

Thanks, do you have a yz250 as well? I have also heard of the front aluminum axle nut stripping easily. The torque spec on that one is 77 ft lbs which is crazy high. What are you doing for the front?

I have 2 yz450fx's, a TTR225, CBR600F2, DT125E, CRF50F clone, and have had a WR250F, KX250, WR400F, YZ250F, YZ250, XJ700X, V-Star 650, and TS50. All of them get or had grease on the threads with zero issues. That aluminum nut is fine for 80ft/lbs. 

1

The Shop

Falcon
Posts
12520
Joined
11/16/2011
Location
Menifee, CA, USA
3/7/2025 11:12am

I use a little excess grease from the axle all the way down onto the threads, too. It works just fine as an anti-seize for the length of time I commonly go between wheel removals. You don't need all 90 foot-pounds of torque, either. 

I imagine this is a case wherein the Yamaha engineers thought to themselves, "overtightening and destroying the product is better than not enough torque causing the wheel to come off." I know from experience Japanese engineers think very carefully about that stuff. On items where rider safety is seriously affected (Wheels, brakes, suspension components,) they will err on the side of "that's not coming off." 

Rider 5280
Posts
2403
Joined
11/9/2011
Location
Denver Metro, CO, USA
3/8/2025 10:17am Edited Date/Time 3/8/2025 1:58pm
sandman768 wrote:

Put the torque  wrench away…

After tightening gazillions of fasteners in a lifetime, I've now adopted the "manual, torque wrench guided method."

I basically use my torque wrench to monitor, but ALWAYS stop when I sense that's good/snug if the wrench hasn't beeped/clicked.

Many fasteners torque up as expected, no issues and it's nice to know they are to spec.

Others - like YZ250 2-stroke shock tower bolts do not. I always get about 1/2 way on those and say "Nope! No more."

I also strive to use the physically smallest torque wrench I can for the job so I have the least mechanical advantage which gives me better feel (vs. a 2-ft lever arm).

 

1
sandman768
Posts
8187
Joined
3/21/2014
Location
Saratoga Springs, NY, USA
3/8/2025 10:28am

My brother nick named me “ Jonny over tighten” when we were younger…he was a much better mechanic than me, but I learned over the years…now I know for engine building mainly 4 strokes, an accurate torque wrench should be used….but for all my 2 stroke builds and my basic maintenance, I don’t use a torque wrench on anything, I don’t strip threads and nothing comes loose….I have seen guys use a torque wrench on rear axle nuts, so tight the bearings get killed….

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