Saving this 94 CR 500 (no titanium build)

David934
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1031
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CZ
Edited Date/Time 12/19/2020 8:52am
I dont want to put best equipment avalaible, but back to normal with low budget. Lot of parts were trash or near trash, especially home made radiators, footpegs and front numberplate was genuine Works of Art! Surprise best was kickstart lever. Here is the bike how i buy it.

















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David934
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10/26/2017 7:17am














3
10/26/2017 9:18am
Wtf is the radiator? I bet Mylers would rebuild it lol.
Markee
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3669
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4/15/2013
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Suffolk, VA, USA
10/26/2017 9:51am Edited Date/Time 10/26/2017 9:54am
No titanium build! Awesome. That radiator is unreal..
sandman768
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8191
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3/21/2014
Location
Saratoga Springs, NY, USA
10/26/2017 2:35pm Edited Date/Time 10/26/2017 2:36pm
Looks like most of the bikes for sale here in upstate NY....did the for sale ad claim a "new top end" ?

3

The Shop

JMX247
Posts
195
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10/26/2014
Location
Santa Clarita, CA, USA
Fantasy
10/26/2017 7:19pm
By far the best radiators ever built... you should send them to ICW that does radiator repairs and see what they think about fixing them. Lol
1
10/26/2017 9:26pm
Holy birdshit welds batman! Blink
1
Bearuno
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Location
AU
10/26/2017 9:41pm Edited Date/Time 10/26/2017 9:48pm
I was going to ask "What shock is that?" , what with the fins on the body. Then, I saw the lower clevis.........

No wonder the swing arm has cracked / required welding.

Looks like you are going to have to do quite a lot to make that bike whole,and Safely usable - breaking of the swingarm, is just a hint as to the abuse the poor thing has taken over many years, I'd say.

Luckily, there are quite a few steelie parts available, through the AF 'build' crowd.

PS : If you've KTM rider friends, who've 'blinged' their bikes ( up to 2015 / 2016 depending on the model), the foot pegs will fit the steelie. There's probably thousands of them sitting in garages gathering dust. Just use the KTM springs, and take approximately 1mm off the thicker face , and in it goes. I use the KTM Rally 450 pegs, - lower and much longer. Std KTM pegs are lower too, than original steelie pegs.
David934
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1031
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Location
CZ
10/27/2017 1:43am
sandman768 wrote:
Looks like most of the bikes for sale here in upstate NY....did the for sale ad claim a "new top end" ?

Yeah, something like thatSmile
David934
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CZ
10/27/2017 1:50am
Bearuno wrote:
I was going to ask "What shock is that?" , what with the fins on the body. Then, I saw the lower clevis......... No wonder the...
I was going to ask "What shock is that?" , what with the fins on the body. Then, I saw the lower clevis.........

No wonder the swing arm has cracked / required welding.

Looks like you are going to have to do quite a lot to make that bike whole,and Safely usable - breaking of the swingarm, is just a hint as to the abuse the poor thing has taken over many years, I'd say.

Luckily, there are quite a few steelie parts available, through the AF 'build' crowd.

PS : If you've KTM rider friends, who've 'blinged' their bikes ( up to 2015 / 2016 depending on the model), the foot pegs will fit the steelie. There's probably thousands of them sitting in garages gathering dust. Just use the KTM springs, and take approximately 1mm off the thicker face , and in it goes. I use the KTM Rally 450 pegs, - lower and much longer. Std KTM pegs are lower too, than original steelie pegs.
Shock is GENUINE WORKS FACTORY Sachs.lol
Thanks for foot pegs advice, but I have spare IMS pegs
David934
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1031
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CZ
10/27/2017 3:08am
On the frame was added some steel..



1
10/27/2017 4:58am Edited Date/Time 10/28/2017 5:50am
Obviously those radiators are Factory hrc hahaha
Bearuno
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AU
10/27/2017 9:41pm Edited Date/Time 10/27/2017 9:47pm
Please take this as advice and concern for you (safety wise and financially), and Not criticism of you:

I'd struggle to recall having seen a frame (well, the whole bike) so f**ked up, unless it was snapped in two.

And, as a frame maker and fabricator, I've made and repaired thousands in my six decades.

At nearly every point that the eye comes to, there's something horrific to behold.

To have a bike that's even remotely safe to use (or even to just look at as a garage queen) from this, really looks to require a full rolling chassis replacement - if the frame (and swingarm) has cracked / broken at so many points, and a jury rigged shock has been used, well, I can't imagine many other parts being in usable condition.

I really hope you got the bike for next to nothing, and the engine is , somehow, a far 'healthier' thing than the rest of the bike.

It's a shame you're not in the USA - there, with all the AFs done, you'd have a good chance of getting a healthy, usable Steelie rolling chassis for bugger all. Though maybe you'll find one - or parts - in your neck of the woods.

Good luck with bringing life back to this utterly abused bike. If you succeed, you'll be a Champion.

1
xr70
Posts
912
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4/1/2008
Location
La crescenta, CA, USA
10/27/2017 9:59pm Edited Date/Time 10/28/2017 8:51am
U really purchased this bike? That is like out of this world! Lol Hillbilly special !

Czech translation. Ty Magore to sto koupil od nejakyho sedlaka na slovensku ? Ha ha ha
Just kidding bro .

xr70
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La crescenta, CA, USA
10/28/2017 8:55am
Was this bike involved in a hurricane and/or tornado?
Guy is from Czech Republic. There are no hurricanes or tornadoes there, but the Czech people are very creative and just fix things their own way. If they don't have the part, they will make it at home, which is kind of cool in certain ways. I am sure there are not many CR500 for sale over there like there is here on Craigslist. Poor guy probably doesn't have a choice.
David934
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CZ
11/6/2017 4:10am
Was this bike involved in a hurricane and/or tornado?
xr70 wrote:
Guy is from Czech Republic. There are no hurricanes or tornadoes there, but the Czech people are very creative and just fix things their own way...
Guy is from Czech Republic. There are no hurricanes or tornadoes there, but the Czech people are very creative and just fix things their own way. If they don't have the part, they will make it at home, which is kind of cool in certain ways. I am sure there are not many CR500 for sale over there like there is here on Craigslist. Poor guy probably doesn't have a choice.
All over the world creative people will find, but this bike is coming from some former states of Soviet union.
David934
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CZ
11/6/2017 4:16am
Motor inside was not too bad, as i expected. For sure piston, connecting rod need replace and couple of wheels in gearbox, all bearings as well. Luckily crank is good. Cases were damaged, but is repairable.
David934
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CZ
11/6/2017 4:23am
David934 wrote:
Motor inside was not too bad, as i expected. For sure piston, connecting rod need replace and couple of wheels in gearbox, all bearings as well...
Motor inside was not too bad, as i expected. For sure piston, connecting rod need replace and couple of wheels in gearbox, all bearings as well. Luckily crank is good. Cases were damaged, but is repairable.












David934
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CZ
11/6/2017 4:26am
Cylinder is with some mods

David934
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1031
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CZ
12/6/2017 7:11am
Few parts is back from blasting,
before and after











Rockinar
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Location
Katy, TX, USA
12/6/2017 2:22pm
"factory" parts
xr70
Posts
912
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4/1/2008
Location
La crescenta, CA, USA
12/6/2017 7:06pm
Was this bike involved in a hurricane and/or tornado?
xr70 wrote:
Guy is from Czech Republic. There are no hurricanes or tornadoes there, but the Czech people are very creative and just fix things their own way...
Guy is from Czech Republic. There are no hurricanes or tornadoes there, but the Czech people are very creative and just fix things their own way. If they don't have the part, they will make it at home, which is kind of cool in certain ways. I am sure there are not many CR500 for sale over there like there is here on Craigslist. Poor guy probably doesn't have a choice.
David934 wrote:
All over the world creative people will find, but this bike is coming from some former states of Soviet union.
Ty Rusacy to pekne skurvyly!
David934
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1031
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CZ
12/9/2017 8:20am
Right motor side is prepared

1
romain524
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757
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1/14/2015
Location
Newport Coast, CA, USA
12/18/2020 4:56pm
hey! i know you still post on the forum, i was wondering where the build was going. That bike was for sure in rough shape.
jhansen510
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2405
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2/10/2009
Location
GREENFIELD, MN, USA
12/19/2020 8:51am
That thing is methed up!
David934
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1031
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CZ
4/30/2024 12:24am

After 7 years is bike finally done. Time flies....Cool

16
David934
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4/30/2024 12:25am

8
David934
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4/30/2024 12:27am

IMG 20240428 183407687IMG 20240428 183340891 HDRIMG 20240428 183346588 HDRIMG 20240428 183358035 HDR

4
David934
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4/30/2024 12:31am

IMG 20240428 183202026 HDRIMG 20240428 183329137

12
bonseff
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Frisco, TX, USA
4/30/2024 12:16pm

Wow.The effort shows. Excellent work.

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