2023 KTM 250SXF Cam Wear

DaBreedlove
Posts
8
Joined
11/20/2023
Location
Fairmount, IN, USA
Edited Date/Time 11/24/2023 10:03am

2023 250 SXF with 70 hours, no problems prior. Checked valves and noticed this on my left exhaust lobe. Other lobes look fine. The surface is still completely smooth no grooving and cant feel it with a fingernail. Motorex 10w50 changed every 5-7 hours depending on terrain and usage. I am not hard on the bike at all. Completely "cosmetic" damage at this point but leads me to believe there is another underlying problem. Anyone had anything like this? Should I throw in a new cam and follower and keep an eye on it?IMG 4049IMG 4060 0IMG 4064IMG 4072

|
Factor E
Posts
962
Joined
9/22/2011
Location
So Cal, CA, USA
11/20/2023 11:16pm

Have seen it before          Keep an eye on it     Dirty oil try sooner changes

wrc777
Posts
3196
Joined
5/21/2020
Location
Greenwood, IN, USA
Fantasy
11/21/2023 4:51am

Send those pictures to DQ at Spykes and see what he says. How does the finger follower look?

1
DaBreedlove
Posts
8
Joined
11/20/2023
Location
Fairmount, IN, USA
11/21/2023 1:26pm
wrc777 wrote:

Send those pictures to DQ at Spykes and see what he says. How does the finger follower look?

Haven't taken the cams out yet, but it almost looks discolored/ blued like it over heated.

11/21/2023 1:45pm
wrc777 wrote:

Send those pictures to DQ at Spykes and see what he says. How does the finger follower look?

Haven't taken the cams out yet, but it almost looks discolored/ blued like it over heated.

It’s probably blued from low/dirty oil or no oil and generating friction. Does anything else in the valve train appear discolored from overheating?

The Shop

DaBreedlove
Posts
8
Joined
11/20/2023
Location
Fairmount, IN, USA
11/21/2023 3:27pm
Rickyisms wrote:

It’s probably blued from low/dirty oil or no oil and generating friction. Does anything else in the valve train appear discolored from overheating?

Just that one lobe, opposite exhaust is fine and both intake as well. I’m thinking an oil passage was/is blocked. It did have a good coat of oil on it when I opened it though.

DaBreedlove
Posts
8
Joined
11/20/2023
Location
Fairmount, IN, USA
11/24/2023 10:12am

Update from my local KTM dealer. "I can definitely see some scuffing on the cam, we see this quite often upon inspection, we have continued to use these parts even with the scuffs, oftentimes just taking a scotch brite to the cam lobe to clean off the transfer, I cannot see the wear on the rocker arm in the pictures. But they are DLC coated so id be surprised if it shows anything." 

New cam and follower are on backorder until Feb, I ordered them anyway. I double checked my oilers were all clear and working. If I remember I will update this post after putting more hours on the bike and see if the problem gets worse. Going to run my oil no longer than 4 hrs now. Shame because it still looks brand new at 7.

3
willbilly
Posts
407
Joined
6/28/2016
Location
Corpus Christi, TX, USA
11/25/2023 5:39pm Edited Date/Time 11/25/2023 5:42pm

“But they are DLC coated so id be surprised if it shows anything." 

“DLC” coating smeared off the rocker arms and left the deposits on the cam lobes of my 18 450 SXF at 10 hours. Motorex 4T,changed at 1hr then every 5. Cleaned deposits off cam lobes with Flitz metal polish. 130 hours and no valve movement. I don’t believe it’s DLC. Maybe something to aid in break-in.  Look at your rocker arm face. Bet it has no black coating. 

wrc777
Posts
3196
Joined
5/21/2020
Location
Greenwood, IN, USA
Fantasy
11/25/2023 6:31pm
Update from my local KTM dealer. "I can definitely see some scuffing on the cam, we see this quite often upon inspection, we have continued to use...

Update from my local KTM dealer. "I can definitely see some scuffing on the cam, we see this quite often upon inspection, we have continued to use these parts even with the scuffs, oftentimes just taking a scotch brite to the cam lobe to clean off the transfer, I cannot see the wear on the rocker arm in the pictures. But they are DLC coated so id be surprised if it shows anything." 

New cam and follower are on backorder until Feb, I ordered them anyway. I double checked my oilers were all clear and working. If I remember I will update this post after putting more hours on the bike and see if the problem gets worse. Going to run my oil no longer than 4 hrs now. Shame because it still looks brand new at 7.

Which dealer?

DaBreedlove
Posts
8
Joined
11/20/2023
Location
Fairmount, IN, USA
11/26/2023 12:50pm
Update from my local KTM dealer. "I can definitely see some scuffing on the cam, we see this quite often upon inspection, we have continued to use...

Update from my local KTM dealer. "I can definitely see some scuffing on the cam, we see this quite often upon inspection, we have continued to use these parts even with the scuffs, oftentimes just taking a scotch brite to the cam lobe to clean off the transfer, I cannot see the wear on the rocker arm in the pictures. But they are DLC coated so id be surprised if it shows anything." 

New cam and follower are on backorder until Feb, I ordered them anyway. I double checked my oilers were all clear and working. If I remember I will update this post after putting more hours on the bike and see if the problem gets worse. Going to run my oil no longer than 4 hrs now. Shame because it still looks brand new at 7.

wrc777 wrote:

Which dealer?

Spykes. I'm new to KTM so I don't know all the guys there. I just sent a service request with pics through their website.

DaBreedlove
Posts
8
Joined
11/20/2023
Location
Fairmount, IN, USA
11/26/2023 12:56pm
willbilly wrote:
“But they are DLC coated so id be surprised if it shows anything."  “DLC” coating smeared off the rocker arms and left the deposits on the...

“But they are DLC coated so id be surprised if it shows anything." 

“DLC” coating smeared off the rocker arms and left the deposits on the cam lobes of my 18 450 SXF at 10 hours. Motorex 4T,changed at 1hr then every 5. Cleaned deposits off cam lobes with Flitz metal polish. 130 hours and no valve movement. I don’t believe it’s DLC. Maybe something to aid in break-in.  Look at your rocker arm face. Bet it has no black coating. 

I was very meticulous about break in as well. It is very odd how smooth the cam still is, but it would make sense if its a deposit that slowly transferred across parts. I am a bit weary to attack it with a scotch brite pad. Is there any technique you use to remove it with polish? My worry is creating high/low spots doing it by hand. 

willbilly
Posts
407
Joined
6/28/2016
Location
Corpus Christi, TX, USA
11/26/2023 5:58pm

Chrome is very hard. Doubt that most polish is going to harm anything. I didn’t have to scrub. Just a light polish job with Flitz and it came off. Don’t think it would hurt anything to leave it either. Oil jet for the cams was squirting good. 

wrc777
Posts
3196
Joined
5/21/2020
Location
Greenwood, IN, USA
Fantasy
11/27/2023 6:15am
Update from my local KTM dealer. "I can definitely see some scuffing on the cam, we see this quite often upon inspection, we have continued to use...

Update from my local KTM dealer. "I can definitely see some scuffing on the cam, we see this quite often upon inspection, we have continued to use these parts even with the scuffs, oftentimes just taking a scotch brite to the cam lobe to clean off the transfer, I cannot see the wear on the rocker arm in the pictures. But they are DLC coated so id be surprised if it shows anything." 

New cam and follower are on backorder until Feb, I ordered them anyway. I double checked my oilers were all clear and working. If I remember I will update this post after putting more hours on the bike and see if the problem gets worse. Going to run my oil no longer than 4 hrs now. Shame because it still looks brand new at 7.

wrc777 wrote:

Which dealer?

Spykes. I'm new to KTM so I don't know all the guys there. I just sent a service request with pics through their website.

They are pretty good and see a lot of race bikes there.

sandman768
Posts
8089
Joined
3/21/2014
Location
Saratoga Springs, NY, USA
11/27/2023 10:49am

Do you lean bike over & fill oil filter cavity with oil during oil change? Wondering if maybe starving for oil on initial startup? 

DaBreedlove
Posts
8
Joined
11/20/2023
Location
Fairmount, IN, USA
11/27/2023 4:23pm
sandman768 wrote:

Do you lean bike over & fill oil filter cavity with oil during oil change? Wondering if maybe starving for oil on initial startup? 

Yes. I haven't looked close at the oil passage diagram but maybe this cam is the last one to get oil to it? Just frustrating having this hiccup with a new bike. I let it warm up at idle before I ride and I haven't had any other issues. 

1
1/7/2026 6:54am

Bumping since a few years have passed. I bought a new to me '22 MC250f that I found has the same wear when inspecting valve clearances. All in spec. Has anyone found a root cause to this or normal?

Post a reply to: 2023 KTM 250SXF Cam Wear

The Latest