2018 KTM 350 SX-F hard starting and stalling

ThePizzaCobra
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Edited Date/Time 9/10/2019 6:38am
I bought a 2018 350 SX-F new in December. The motor is completely stock and I've run VP T4 since the first tank. Bike has 17 hours on it and has run great until recently.

The bike rode great during my last ride (normal practice day at the track). Got home, pulled the air filter, put the air filter cover on, washed the bike, and put it in the garage. It then sat for 3 weeks because life got hectic moving into a new home. When I finally settled in, I cleaned the air filter, installed, and tried to start. The bike turned and turned and turned but would not start.

I checked the fuel line, the fuel pump, the fuses and the rest of the electrical connections. Essentially drained the battery troubleshooting. Took it to my new local shop (long standing and reputable). They checked: the compression, the ignition, and connected to the computer with no codes. Eventually, they determined that the fuel was the issue. They completely flushed the tank, the pump, the lines, the rail and injector.

They filled it with 93 pump gas and fuel conditioner. Got it started and said it was good to go. They said the fuel that was in the bike was really bad... that it didn't smell like gas or race fuel. However, I pour it right from the metal T4 jug into the tank - not sure how it could be bad. Fuel is only 2 months old, stays in the metal container, and in a temp controlled environment. Shop guys told me to run 93 instead, but I can't see how fuel with ethanol could be better for this engine than T4, which is designed for 4 stroke stock motors.

Anyway, I picked up the bike yesterday, and started it again tonight. It struggled to start more than before this issue began, but it did start. However, when I cracked the throttle the first few times once warm, it kept stalling... maybe 3 or 4 times. Keep in mind, normal pump gas is in it now.

So what do you guys think? Do I need to rip this thing wide open at the track and blow out whatever could be causing these issues? Or could that further exacerbate the issue? Should I stop running T4? I was thinking maybe the valves are off, but since the bike only has 17 hours on it, everyone said that wouldn't be it. Please help...

Thanks,
Austin



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Monk
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7/24/2019 8:03pm
I have 19 350 which I run T4 that I cut with 92 at a 50/50. My bike will not run as clean with straight T4. And as you mentioned, when first started will also die if you quickly crack the throttle. My understanding is the ECU is adjusting its base parameters when first started, cracking the throttle is not recommended. That being said, it's highly unlikely the T4 is the issue.

Because the bike killed the original battery, that could be your issue due to it labouring to start. I would replace the battery, check grounds and go from there. I would also suggest a hard reset too.
soggy
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7/24/2019 8:20pm
might be worth checking your tps voltage as well.
CarlinoJoeVideo
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7/24/2019 8:28pm
I’d get a Firepower battery and remap the Ecu from Twisted Development.

My bike would start so bad on stock Ecu. Now with the remap and Vortex. + battery. It will instintly start.
ThePizzaCobra
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7/24/2019 8:34pm
soggy wrote:
might be worth checking your tps voltage as well.
I originally thought this could be the issue based on the commonality of KTM TPS threads. However, wouldn’t the bike have thrown a code since the hooked it up to the computer?

The Shop

ThePizzaCobra
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7/24/2019 8:39pm Edited Date/Time 7/25/2019 6:47am
I’d get a Firepower battery and remap the Ecu from Twisted Development. My bike would start so bad on stock Ecu. Now with the remap and...
I’d get a Firepower battery and remap the Ecu from Twisted Development.

My bike would start so bad on stock Ecu. Now with the remap and Vortex. + battery. It will instintly start.
I just watched your build on ML’s YouTube. Your 350 is what dreams are made of haha. I think a new battery is warranted at this point - I’ll give that a try. What kind of fuel are you running?
Monk
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7/24/2019 8:39pm
soggy wrote:
might be worth checking your tps voltage as well.
I originally thought this could be the issue based on the commonality of KTM TPS threads. However, wouldn’t the bike have thrown a code since the...
I originally thought this could be the issue based on the commonality of KTM TPS threads. However, wouldn’t the bike have thrown a code since the hooked it up to the computer?
Just change the battery first. You could put a volt meter on and check to see when you crack the throttle that the battery isn't being pulled down and not able to recover. You need to accurately diagnose the problem before anything else.
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CarlinoJoeVideo
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7/24/2019 10:59pm
I’d get a Firepower battery and remap the Ecu from Twisted Development. My bike would start so bad on stock Ecu. Now with the remap and...
I’d get a Firepower battery and remap the Ecu from Twisted Development.

My bike would start so bad on stock Ecu. Now with the remap and Vortex. + battery. It will instintly start.
I just watched your build on ML’s YouTube. Your 350 is what dreams are made of haha. I think a new battery is warranted at this...
I just watched your build on ML’s YouTube. Your 350 is what dreams are made of haha. I think a new battery is warranted at this point - I’ll give that a try. What kind of fuel are you running?
Thanks man.

50/50 T4/91 pump on Vortex Ecu. I’ll use straight T4 when racing.I normally drain my tank if I’m not going to ride within 7 days.

The stock mapping is really bad, I’d put my money on it that your bike would start better with a new map. My 16 250sxf would drain the battery all the time with stock ecu. The new map will also compensate for the TPS.

Have you tried setting your throttle position reset?
1) Leave throttle closed/don’t touch it, hold the kill switch and press the starter for 3 seconds
2) turn throttle wide open, hold the kill switch and press the starter for 3 seconds

This is said to reset and set the throttle position. Doesn’t work magic but maybe worth a shot.
Yzf916
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7/25/2019 6:25pm
Long shot. But inexpensive and easy. Have you changed the plug lately? My 450 started sputtering, then would kill on idle. Assumed fuel filter. Ordered kit. Just before removing tank to tear it apart. I had a new plug handy. Swapped it out and that’s all it was. Runs perfect now. Again, a longshot. But worth a try.
dmm698
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7/26/2019 4:45am
So i had been running the same fuel, T4, straight, 100% of the time in my 19kx450. At 17 hours the bike starts super hard if left sitting for more than 3-4 days. It will start and idle for a second and die out and then wont run well at all unless you baby into the throttle after it first fires to keep it going. If I put my battery on a charger for an hour then its fine.

I also always just ran the stock mapping with t4, because VP says its a pour in replacement. Its really not a pour in replacement and their banking on the stock mapping being rich. I never had any decel popping or anything but the bike felt a little jerky (I had a buddy alter the delivery down low to clean this up). Ultimately I now have a map with +4% and another with +8% fuel across the board to compensate for the fact that T4 is about 7-8% lower Stoich than pump, and the bike rides SO much better.

3 weeks for an oxy fuel to sit in a vented tank on the bike is a long time. Would you trust it if you left it in the 5 gallon pale with the cap off for 3 weeks?
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ZB93
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7/26/2019 11:11am
Sounds like you ruled out T4 being an issue since you are still having problems. I would check TPS, that seems to be a common trend.
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ThePizzaCobra
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7/26/2019 8:01pm
Thanks man. 50/50 T4/91 pump on Vortex Ecu. I’ll use straight T4 when racing.I normally drain my tank if I’m not going to ride within 7...
Thanks man.

50/50 T4/91 pump on Vortex Ecu. I’ll use straight T4 when racing.I normally drain my tank if I’m not going to ride within 7 days.

The stock mapping is really bad, I’d put my money on it that your bike would start better with a new map. My 16 250sxf would drain the battery all the time with stock ecu. The new map will also compensate for the TPS.

Have you tried setting your throttle position reset?
1) Leave throttle closed/don’t touch it, hold the kill switch and press the starter for 3 seconds
2) turn throttle wide open, hold the kill switch and press the starter for 3 seconds

This is said to reset and set the throttle position. Doesn’t work magic but maybe worth a shot.
So I gave this a shot today. To be honest, I didn’t have a whole lot of confidence that it would work... but it seems to have done the trick. I did exactly as you said, step 1, step 2, and then it fired right up without hesitation. Idled fine and didn’t stall when I blipped the throttle once it was warm. Ripped it around the yard and it felt great.

Not to discredit the advice, but it could also be that whatever “alleged” bad fuel was in the bike has now fully burned off. I’m heading to the track on Sunday. I still have the same metal jug of T4 that the shop blamed, and I’m going to chance it and try it. If the bike continues to run well on it, I think we might be able to credit the TPS reset as the solution. I’ll keep you guys posted.
ThePizzaCobra
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8/20/2019 8:40am
Update on this...

So it wasn't the fuel. I burned through that tank for T4 just fine.

Here's the issue now: The bike will start, but only if I apply 1/8 throttle and hold it until warm. If I don't apply throttle, the starter will just keep turning. If I let off the throttle while still cold, it will stall. Pushing the cold start button doesn't help, so I assume the idle isn't the issue. Once the bike is warm, it starts fine without throttle application. Starting is especially difficult after washing. I lay the bike on its side when washing, so I'm wondering if the tip over sensor could be part of the problem (just learned that this was a thing). Because it runs fine when warm, could it be the valves? Bike only has about 20 hrs.

I still haven't bought a new battery or remapped it. Trying to avoid troubleshooting through spending unnecessary money. The good news is that I can get the bike to start, but for a new bike, my OCD would prefer it to start without a hiccup.

Thoughts?

CarlinoJoeVideo
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8/20/2019 9:29am
Update on this... So it wasn't the fuel. I burned through that tank for T4 just fine. Here's the issue now: The bike will start, but...
Update on this...

So it wasn't the fuel. I burned through that tank for T4 just fine.

Here's the issue now: The bike will start, but only if I apply 1/8 throttle and hold it until warm. If I don't apply throttle, the starter will just keep turning. If I let off the throttle while still cold, it will stall. Pushing the cold start button doesn't help, so I assume the idle isn't the issue. Once the bike is warm, it starts fine without throttle application. Starting is especially difficult after washing. I lay the bike on its side when washing, so I'm wondering if the tip over sensor could be part of the problem (just learned that this was a thing). Because it runs fine when warm, could it be the valves? Bike only has about 20 hrs.

I still haven't bought a new battery or remapped it. Trying to avoid troubleshooting through spending unnecessary money. The good news is that I can get the bike to start, but for a new bike, my OCD would prefer it to start without a hiccup.

Thoughts?

I'd get a firepower battery and mapping from Twisted Development. My 2016 250SXF would hardly start with stock ECU, then I plug in the Twisted Vortex and it start the instant I touch the button.

I'm on a Honda CRF250 now and its the same. Struggles with stock mapping, instant on a Vortex.
ThePizzaCobra
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9/9/2019 8:17pm
Another update. Bought a firepower battery, but it didn’t change anything. I also bought the TPS cable. The initial reading was at .52. I incrementally turned the TPS up to .62 as a lot of people recommend, but that also didn’t do anything. Turned it back down to .52 before putting it back together.

So far I’ve ruled out the fuel, tps, and battery. Again, the bike runs great once it’s warm, just having some trouble starting. I’m not in a position to spend a bunch of money on a remap. Any other ideas?

Also, does anyone know the torque spec for the engine mount? I had to remove it to access the tps and I can’t find the ft lbs in the manual.
DynoDan22
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9/9/2019 8:41pm
18.5 lb-ft for the head stay engine mounts (torx head fasteners)
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sandman768
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9/10/2019 11:01am Edited Date/Time 9/10/2019 11:05am
Inline fuel filters been replaced? Also, when starting, do you just hold the start button until it fires or hit button a few times to pre warm the battery ? The 2 Ktm 450”s I have had both start better without the high idle/ start button pushed up, if I just hit the start button 1-2 times quickly then wait a bit before actually trying to start it.
ThePizzaCobra
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9/10/2019 11:16am
sandman768 wrote:
Inline fuel filters been replaced? Also, when starting, do you just hold the start button until it fires or hit button a few times to pre...
Inline fuel filters been replaced? Also, when starting, do you just hold the start button until it fires or hit button a few times to pre warm the battery ? The 2 Ktm 450”s I have had both start better without the high idle/ start button pushed up, if I just hit the start button 1-2 times quickly then wait a bit before actually trying to start it.
I think this is probably worth a try considering how cheap those filters are. When trying to start it yesterday, it was popping quite a bit when trying to turn over. This leads me to believe it's running lean off the start and could be a fuel problem.

I've prepped the battery as you've described - hitting the start button and letting the battery warm and fuel pump kick on. I wait about 10 seconds and then try to start (holding down the start button).

I want to stress that it only starts once I apply just the slightest bit of throttle while holding the start button. I'll maintain this throttle for about 10 or 15 seconds, then I can back off and it will idle normally.
Paw Paw 271
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9/10/2019 12:08pm Edited Date/Time 9/10/2019 12:11pm
Are you using the cold start?
If not use it.
If yes, then up your idle speed.
Also remember that the TPS setting is to be done with throttle completely closed. If that was not done and you only have a .52 v reading, then you are way lean. Try resetting it to .58-.62 v at closed throttle. Then reset the idle up after started to see what change it made.

Paw Paw
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soggy
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9/11/2019 6:49am
Another update. Bought a firepower battery, but it didn’t change anything. I also bought the TPS cable. The initial reading was at .52. I incrementally turned...
Another update. Bought a firepower battery, but it didn’t change anything. I also bought the TPS cable. The initial reading was at .52. I incrementally turned the TPS up to .62 as a lot of people recommend, but that also didn’t do anything. Turned it back down to .52 before putting it back together.

So far I’ve ruled out the fuel, tps, and battery. Again, the bike runs great once it’s warm, just having some trouble starting. I’m not in a position to spend a bunch of money on a remap. Any other ideas?

Also, does anyone know the torque spec for the engine mount? I had to remove it to access the tps and I can’t find the ft lbs in the manual.
you dont have to spend 700 on a vortex ecu,your stock can be remapped for 100-200$
jessdr1
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9/11/2019 7:01am
Hey Austin I have exacly the same issue on my Sx-f 450 2019. Hard to start after wash since the 15h mark. I’m at 20h now and can’t ride anymore cause college started. Hope you sort it out
Jon Bingham
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9/11/2019 11:40am
Rag in the air box? Blink hope you get it sorted. Maybe clean/inspect the throttle body itself.
jessdr1
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10/11/2019 6:29pm
Hey, nothing new in here? I'm riding my bike for the first time tomorrow since my last post, I hope it will start fine !
ThePizzaCobra
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10/11/2019 8:08pm
jessdr1 wrote:
Hey, nothing new in here? I'm riding my bike for the first time tomorrow since my last post, I hope it will start fine !
Truthfully, I’ve given up on trying to figure it out. It’ll start if I milk the throttle while holding the start button... not ideal but at least it gets going. Once the bike is warm, I don’t have any issues 🤷🏻‍♂️
ThePizzaCobra
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10/15/2019 12:14pm
jessdr1 wrote:
Hey, nothing new in here? I'm riding my bike for the first time tomorrow since my last post, I hope it will start fine !
Checking back - how'd it go?
jessdr1
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10/15/2019 5:33pm
Checking back - how'd it go?
Hey,my bike started fine but anyway the problem occurs only after I wash my bike and I broke my collarbone at the track so I have not been able to wash it yet. I'll let you know!
jessdr1
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12/15/2019 6:47pm
Checking back - how'd it go?
Yo Austin I might have an idea on whats going on...

So my bike was brand new this summer the problem started just right after I bought this twin air filter cover... After I broke my collarbone it was kinda hard with 1 arm to change my filter so I just washed my bike without the filter cover and guess what my bike fired up immediatly... So i'm guessing this filter cover might be the reason why our bikes take several crank before starting up. The reason behind it? I have no idea but you should try to wash your bike without that air filter cover and see if the problems still occurs. I know this might sounds crazy but maybe theres a reason behind it!
ThePizzaCobra
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12/16/2019 10:46am
Checking back - how'd it go?
jessdr1 wrote:
Yo Austin I might have an idea on whats going on... So my bike was brand new this summer the problem started just right after I...
Yo Austin I might have an idea on whats going on...

So my bike was brand new this summer the problem started just right after I bought this twin air filter cover... After I broke my collarbone it was kinda hard with 1 arm to change my filter so I just washed my bike without the filter cover and guess what my bike fired up immediatly... So i'm guessing this filter cover might be the reason why our bikes take several crank before starting up. The reason behind it? I have no idea but you should try to wash your bike without that air filter cover and see if the problems still occurs. I know this might sounds crazy but maybe theres a reason behind it!
Glad to hear your bike is starting! I hope you're healed up by now as well.

So, my bike is also starting now, without issue. I've run a few tanks of 93 pump gas and turned up the idle. Coming full circle on this thread, but I think that the VP T4 may be too lean for this bike without a remap. Additionally, the weather has cooled down quite a bit, so that may be something to consider. Also, I typically wash my bike on its side (triple clamp on the stand) with the air filter side facing down. However, I when I washed it the other day, I inadvertently went air filter facing up. When I finished and put it upright on the stand, it started right up - even without the cold start pushed in.

So it could be anyone of these adjustments. I guess time will tell lol
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soggy
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12/17/2019 6:32am
my brother bought an 18 fc350 and it wasn't starting great a few hours in. slight tweak of the TPS and it was good to go.
7/31/2020 12:17pm
Glad to hear your bike is starting! I hope you're healed up by now as well. So, my bike is also starting now, without issue. I've...
Glad to hear your bike is starting! I hope you're healed up by now as well.

So, my bike is also starting now, without issue. I've run a few tanks of 93 pump gas and turned up the idle. Coming full circle on this thread, but I think that the VP T4 may be too lean for this bike without a remap. Additionally, the weather has cooled down quite a bit, so that may be something to consider. Also, I typically wash my bike on its side (triple clamp on the stand) with the air filter side facing down. However, I when I washed it the other day, I inadvertently went air filter facing up. When I finished and put it upright on the stand, it started right up - even without the cold start pushed in.

So it could be anyone of these adjustments. I guess time will tell lol
@austin_bo I’m having the exact problem with my 2016 250 sx-f. Changed all the fuel filters, new battery, and new spark plug, cleaned all of the ground wires. I’ve read it may be TPS as well, but haven’t gone that far. Any further issues since you turned up the idle?
mxfolife732
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8/3/2020 12:43pm
I had a similar issue with my 17. Swore it was fuel pump. Changed it, still nothing. Checked the plug and it was getting spark but decide to change it anyways. Put new plug in and fired up.

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