1982 Suzuki RM125 Trash Pile Find

Moto Norcal
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177
Joined
12/6/2019
Location
Grass Valley, CA, USA
Edited Date/Time 1/9/2020 12:39am
I found this in a trash pile on my road with a sign that said "FREE." I saw it on the way out somewhere, and noticed the "Full Floater" on the swingarm. Thought about it all day and was so happy it was still there on the way home.
It's a 1982 RM125Z- this is the bike I wanted that year and never got. Actual hours look fairly low (original tires I think), but it looks like somebody blew it up and left it sitting in the rain for a decade or two with the cylinder off, and half of the bike is gone. Front end was a bit tweaked but frame is straight.





Picked up radiator and cylinder on E-Bay



Local shop helped me split cases. Crank is rusted out but everything else looks pretty good. I'll of course be replacing most bearings and seals.









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Moto Norcal
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177
Joined
12/6/2019
Location
Grass Valley, CA, USA
1/1/2020 1:29pm Edited Date/Time 1/1/2020 1:32pm


Bought OEM radiator sidepanels, I think it was Bike Bandit.





I'm using Citristrip, sandpaper, and wire wheel on drill for the frame, magneto cover etc. It took a few weeks, maybe 10 hours total to get the whole frame done.
This is going to be a vintage race bike/trail burner, not a museum build. I'll probably scandalize a few of the purists on here, because I am going with as few $$ as possible.
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Moto Norcal
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177
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12/6/2019
Location
Grass Valley, CA, USA
1/1/2020 1:53pm


Hubs cleaned right up with a little mag polish.



Just for fun, here are some RM125Z schematics I found. (I just think they are cool).







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MXVet261
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741
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4/1/2008
Location
Valley City, OH, USA
1/1/2020 5:59pm
Glad you "rescued" it instead of it getting found by someone just looking to take it to the scrap yard!
7
magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
1/1/2020 6:51pm
It's honorable to make something like that rideable again. Biggups!
6

The Shop

Moto Norcal
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177
Joined
12/6/2019
Location
Grass Valley, CA, USA
1/1/2020 7:19pm
magnetrax wrote:
It's honorable to make something like that rideable again. Biggups!
Thanks- this is probably my favorite bike of all time. I really get into studying it in detail- to me it's like putting together those model airplanes we used to build as a kid, but a lot cooler, and you can ride it when you're done.
I have a 2004 RM250 too, so this would make a nice sister bike.
2
Moto Norcal
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177
Joined
12/6/2019
Location
Grass Valley, CA, USA
1/5/2020 10:30pm Edited Date/Time 1/5/2020 10:31pm
I got the Clymer manual in the mail- worth every penny. This thing is boss. It's really well done, and takes me back, since I almost always use PDFs and Youtube vids these days. It's 400+ pages and covers 81-88 RM125-500. I couldn't find this one on PDF- just print.
The first thing I looked up was the crankshaft nut, which I couldn't get off. Turns out it's a reverse thread! I had a feeling it might be, but didn't want to damage it by yarding on it. Heated up with blowtorch and it came right off.
Also, I thought I would share a good video I found on transmission removal. This guy explains it really well. This is where I'm at right now. I want to pull the gear set (not take it apart) and get the remaining bearings out so I can strip the paint off the cases. This is way further inside an engine I have ever been. I think the gearshift mechanism is going to be the trickiest.

https://youtu.be/kR_jjlGFdrU

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Jeremy_Brown
Posts
298
Joined
1/2/2019
Location
Merced, CA, USA
1/6/2020 12:56am
Poor bike man. I agree with all of you guys. It’s amazing when you see it come back to life. I’ll be watching this build for sure. I thought it was just me who did crazy stuff like build a bike that most knowone would ever care about again
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Moto Norcal
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177
Joined
12/6/2019
Location
Grass Valley, CA, USA
1/6/2020 2:25pm
Poor bike man. I agree with all of you guys. It’s amazing when you see it come back to life. I’ll be watching this build for...
Poor bike man. I agree with all of you guys. It’s amazing when you see it come back to life. I’ll be watching this build for sure. I thought it was just me who did crazy stuff like build a bike that most knowone would ever care about again
Woohoo I'm a weirdo. If the actual riding hours didn't appear to be fairly low, and it was any other bike, I probably wouldn't be inspired. I could have parted this thing out for good money, but something told me to go for it.

1
NoMuff2Tuff
Posts
191
Joined
2/11/2015
Location
La Place, LA, USA
1/7/2020 12:03am
I'm also rebuilding a 82 and a lot of OEM parts are still available from Suzuki, more then the 81. There are always a lot of used parts on Ebay. Good luck with the rebuild and glad you decided to take on the project.
2
ledger
Posts
3669
Joined
1/17/2013
Location
USA
1/7/2020 12:04pm Edited Date/Time 1/7/2020 4:01pm
I think this bike was meant to be your's...kinda funny and cool how you found it. Sometimes the universe treats us right ! I'm looking fwd to seeing how this bike turns out.
3
1/7/2020 8:48pm
Really looking forward to seeing this come to fruition. Amazing what some of you can do with these bikes.
1
MaxPower
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2701
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8/15/2006
Location
USA
1/9/2020 12:39am
Those were the first straight pull spokes. They can be pulled out of the hub pretty easily compared to hooked spokes. You can get the rust off the spokes by taking them out and chucking them up in a cordless drill and holding a fine grit sand paper against them. Or an aggressive scotch brite pad.
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