ID - Budget 02 CR250R Rebuild

magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
Edited Date/Time 12/29/2019 7:52pm
Picked up this simi roached CR to replace my 06 CRF450.
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magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/10/2019 7:25pm
Broke it down and found a massive failure between the air box and boot. Linkage bearings were fully toast but the engine was in good shape.. go figure. 🤷‍♂️



magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/10/2019 7:29pm
Had some downtime in SLC on a work trip. Made good use of the cleaning bay.



2
sandman768
Posts
8174
Joined
3/21/2014
Location
Saratoga Springs, NY, USA
12/10/2019 7:30pm
You do know, they all start out as budget builds 😂
10
magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/10/2019 7:31pm

1

The Shop

magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/11/2019 9:48am
Slow progress... waiting for a 97 air cleaner cage to graft into the 02 box and Airstriker carb rebuild.

magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/11/2019 9:50am
And I thought Id be riding this thing b4 the snow came....

3
12/12/2019 6:53am
sandman768 wrote:
You do know, they all start out as budget builds 😂
FACT!
2
adam8781
Posts
671
Joined
12/22/2015
Location
CA
12/12/2019 7:56am
why the 97 air cage. man i miss my 02 cr. cant wait to build another cr250
1
Hondas4Life3
Posts
908
Joined
7/30/2013
Location
Spring Hill, KS, USA
12/12/2019 12:30pm
I have a airstyker and didn't have to make any mods to the airbox
1
magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/12/2019 7:46pm
adam8781 wrote:
why the 97 air cage. man i miss my 02 cr. cant wait to build another cr250
97-99 has a metal cage that seals proper. Ill take pictures of the issue. It was a weak design on the 02+
magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/13/2019 6:31pm
I have a airstyker and didn't have to make any mods to the airbox
Im fixing the box. Its not to fit the carb, just wanting to seal it up properly. The carb just needs a good cleaning.
magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/15/2019 8:56am
lumpy790
Posts
11646
Joined
9/18/2007
Location
York, SC, USA
12/15/2019 12:08pm
I have a airstyker and didn't have to make any mods to the airbox
magnetrax wrote:
Im fixing the box. Its not to fit the carb, just wanting to seal it up properly. The carb just needs a good cleaning.
Look into MX Bonz airbox seal fix
1
magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/22/2019 4:12pm
The 02 boot only seals against the outside of the box. There is no cage to sandwich around the seal so it just flexes and leaves a gap.


magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/22/2019 4:13pm

gb4mx
Posts
166
Joined
12/24/2010
Location
Clinton Township, MI, USA
12/22/2019 4:16pm
I have a airstyker and didn't have to make any mods to the airbox
magnetrax wrote:
Im fixing the box. Its not to fit the carb, just wanting to seal it up properly. The carb just needs a good cleaning.
magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/22/2019 4:18pm

magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/22/2019 4:19pm
magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/22/2019 4:21pm

lumpy790
Posts
11646
Joined
9/18/2007
Location
York, SC, USA
12/27/2019 2:05pm
MX Bonz created the fix for when the Hondas were still new
magnetrax
Posts
21
Joined
3/9/2019
Location
Hailey, ID, USA
12/29/2019 7:52pm
Whats a good front brake upgrade. Are there any newer stock take offs that fit the caliper mounts?


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