97 Yz125 Resto

pmshortt2
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2/18/2017 4:42pm Edited Date/Time 2/18/2017 6:03pm
Well guys she's finally ready to go get blasted and a fresh powdercoat! Pretty happy everything is going right. Gonna take it up to the powdercoat place this coming up week. Frame and subframe will be 97 original color. That Navy blue. The swingarm and triple clamps are going to be black. I now have a lot of cleaning up to do. I need to organize all parts and bolts, even though I'm replacing all bolts lol. I also need to replace my kickstart mechanism and shaft.

Tomorrow after I clean everything up I'm going to probably attack the engine a little and make it nice and fresh looking. Also sit down and make a nice list of EVERY part that I want to replace. The steering stem bearings were all good surprisingly. I don't have experience to know what to feel for, but they definitely were greased and in good shape. Must've been replaced within the last year before I got it. Swingarm bearings seem to be in good shape too. Good, less money I have to spend.

One issue I ran into, that most of you will shake your head at, was the throttle cable. Instead of removing everything from the handlebars, I kept it all on and had to remove the end of the cable out of the carb. I pulled the spring up all the way, held it up with my fingers and used my free fingers to push the cable in and wiggle and I tried this for 30min. Patience grew thin. I shouldn't of tried with pliers last weekend, which had already messed the cable up a little which little pieces of the metal cable kept stabbing my fingers, so that led to me cutting it Pinch Grinning now I gotta get it out still when I put everything back together.

Anyways, check out the pics. Hopefully I'll have this done a month from now. One thing I'm uncomfortable about is when I get my 250pc bolt kit, I hope I remember what goes where. I'm confident I do but I have a little doubt. I did take lots of pictures so if i did forget how something goes or what kind of bolt goes where, I should have a picture of it. Cheers Cool
nascarnate326
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2/18/2017 6:37pm
You can always go to motosport and look at the OEM diagram to know where each nut and bolt goes. I went through them to make my resto list as well.

The Shop

pmshortt2
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2/18/2017 6:53pm
mattyhamz2 wrote:
Haha ya I understand that! I actually found clamps for $75 and forks for $225 on eBay. Factory Effex makes the oem replica graphics for the...
Haha ya I understand that! I actually found clamps for $75 and forks for $225 on eBay. Factory Effex makes the oem replica graphics for the 96-01 yz's. I'm going to get some for my 98. I think they are around $45?

Here's my 98 250

pmshortt2 wrote:
Beautiful bike :ohmy: I can't wait for mine to look like that. It just looks so fresh haha. I should be getting my friends 03 yz125...
Beautiful bike Shocked I can't wait for mine to look like that. It just looks so fresh haha. I should be getting my friends 03 yz125 after this one is done. His just needs a top end but I'm gonna restore it too. Wouldn't mind getting some different forks or something for that project Grinning
mattyhamz2 wrote:
Thank you, sir! I'm looking forward to what it will look like when its finished. Man, I had an 03 125 and I miss it every...
Thank you, sir! I'm looking forward to what it will look like when its finished.

Man, I had an 03 125 and I miss it every day. I regret selling it. Whatever you do, buy it but never get rid of it!
Oh trust me I'll definitely make sure I'll keep it once I get it Wink glad to hear that it was that good of a bike, it should treat me well
pmshortt2
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2/18/2017 7:29pm
You can always go to motosport and look at the OEM diagram to know where each nut and bolt goes. I went through them to make...
You can always go to motosport and look at the OEM diagram to know where each nut and bolt goes. I went through them to make my resto list as well.
That's a great idea buddy. I'll definitely check into that, thanks.
2/18/2017 9:48pm
I relied on my pictures a couple times. It also helped to baggy up my nuts and bolts and then label the baggies.
Bruce372
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2/18/2017 10:43pm
See if you can find an oem manual....when doing these rebuilds, if a bike has been through a few sets of hands the cables and things like that can get routed wrong and the manual clears that stuff up.
Banana_oil
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2/24/2017 2:18pm
I'm glad you want to stick to the navy blue colour. Plastics are hard to find but should be possible. Here is aCEET seat cover in navy blue.
pmshortt2
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2/24/2017 2:25pm
So my frame, subframe, and swingarm are at the powdercoaters as of yesterday. $250 for them to do it all. Frame will be a gloss Ultramarine Blue. Was the closest to a "Bentley Blue" (navy blue) color that he had. Subframe and swingarm will be satin black.

Also when I get home from work tonight my rear shock should be waiting on me in a package. Factory Connection completely rebuilt it for a nice $515 Pinch was only expecting about $400. Anyways, what's done is done, and I'm sure I'll be happy. Apparently the shock was completely 100% shot, so I pretty much had no rear suspension. Nice to know Grinning

I also just spent more on parts than I wanted too. But oh well, at the end of it I'll have practically a brand new 97 yz125 to ride for years to come until I'm only working 1 job and can afford a new bike Cool

Only 2 things left to buy is IMS footpegs (out of stock on Motorsport so I'm buying through IMS website) and a GPI radiator and hoses off eBay. If only I could afford new black wheels and hubs. One day this summer maybe. Whistling that'd look really nice. Powdercoater said he would be done with it in 2 weeks.

So 2 weeks from now and I get to frantically put everything back together lol. If the weather is cold still then I'll take my time. Over the 2 weeks of waiting I will be cleaning up everything that I can restore with scotchbrite and WD 40. Like my shock linkage and a couple other things. Oh and replace my kickstart assembly, that should be easy as I've replaced my shifter shaft before. Can't wait to post a pic of the frame when I pick it up!

pmshortt2
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2/24/2017 2:28pm Edited Date/Time 2/24/2017 2:29pm
Banana_oil wrote:
I'm glad you want to stick to the navy blue colour. Plastics are hard to find but should be possible. Here is a[url=http://www.ebay.com/itm/CEET-BRAND-SEAT-COVER-YZ125-250-96-DARK-BLUE-NEW-/322426908093?hash=item4b12242dbd:g:8P8AAOxyUgZSLzto&vxp=mtr]CEET[/url] seat cover in...
I'm glad you want to stick to the navy blue colour. Plastics are hard to find but should be possible. Here is aCEET seat cover in navy blue.
I love that Shocked thanks for the link. Definitely ordering that ASAP. Thanks again.
Banana_oil
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2/24/2017 2:33pm
Banana_oil wrote:
I'm glad you want to stick to the navy blue colour. Plastics are hard to find but should be possible. Here is a[url=http://www.ebay.com/itm/CEET-BRAND-SEAT-COVER-YZ125-250-96-DARK-BLUE-NEW-/322426908093?hash=item4b12242dbd:g:8P8AAOxyUgZSLzto&vxp=mtr]CEET[/url] seat cover in...
I'm glad you want to stick to the navy blue colour. Plastics are hard to find but should be possible. Here is aCEET seat cover in navy blue.
pmshortt2 wrote:
I love that Shocked thanks for the link. Definitely ordering that ASAP. Thanks again.
I'm glad I can help. For stock look graphics contact evo-mx. On my bike I will have these, found in italy, unfortunately the tank parts were not included.


Falcon
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2/24/2017 5:27pm
If that frame is navy blue like the plastic, it's a '97. Yamaha had dark blue on the '96 and '97 YZs, but the '96 had a white frame. I had a '97 and it was a rocketship for the time.

pmshortt2
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2/24/2017 6:04pm
Banana_oil wrote:
I'm glad I can help. For stock look graphics contact evo-mx. On my bike I will have these, found in italy, unfortunately the tank parts were...
I'm glad I can help. For stock look graphics contact evo-mx. On my bike I will have these, found in italy, unfortunately the tank parts were not included.


Will do if I change my mind. Cool right now I've been looking at Armored Graphics and I fell in love. Saw a yz125 with Armored graphics and just wow Shocked but thanks again man.
pmshortt2
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2/24/2017 6:07pm
Falcon wrote:
If that frame is navy blue like the plastic, it's a '97. Yamaha had dark blue on the '96 and '97 YZs, but the '96 had...
If that frame is navy blue like the plastic, it's a '97. Yamaha had dark blue on the '96 and '97 YZs, but the '96 had a white frame. I had a '97 and it was a rocketship for the time.

Yeah it's definitely a 97. It's my first bike, im excited to ride it for the next few years. Being that one guy out there on a 20 year old bike lol but at least it's like new! Grinning I've never been to an actual track before besides my friends little woods track so who knows what everyone else has, but I'll be hitting up South Fork MX a lot this year in VA so there's that. Anyways cool pic, nice to see the bike when it was new Smile
pmshortt2
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2/26/2017 3:15pm
Did a couple little things today. Cleaned up all the gunk and crap that was all over the shock linkage/dogbone and my kickstart lever. Then cleaned up the aluminum with sandpaper and scotchbrite. Looks pretty good. Couldn't get all of the dings and crap out but unless you get up real close it looks really really good. Decided not to powdercoat them and I'm happy I didn't. Next weekend I'm going to finish cleaning up the carb and making it look new, then get all the lots of funk off the engine and make it look new. Oh and along with my exhaust. Cool





pmshortt2
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2/28/2017 7:10pm
Good work. Waiting for the powder coating is the worst part.
Thanks and yes it is most definitely. I'm also very anxious to get my rear shock back from FC. Was supposed to get it back yesterday. If I don't get it back tomorrow I'm gonna have to call them lol.
pmshortt2
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2/28/2017 7:22pm
Also got a bunch of goodies today from Motosport. Only 2 things I was kinda annoyed about. My FMF fatty has a dent in it which I feel happened during transportation as the box it was in was all beat up and definitely had been retaped up and stuff. The carb vent hose kit I ordered only came with 4 vent hoses, that is probably my lack of reading the description and if I had I would've ordered 2 sets. But anyways, the pipe dent pisses me off lol. And I also got an old moose brake lever off eBay, and my kickstart assembly.

Now just waiting on footpegs, radiator, and my rear shock. Probably gonna order new footpeg hardware, along with an FMF pipe hardware kit. That also annoyed me because I figured the pipe would come with the mounting springs but nope Blink






3/1/2017 4:22am Edited Date/Time 3/1/2017 4:24am
i'm pretty sure the pipe will come with that dent to clear the engine cases,
I had a few of this generation 125's and my dep pipes had the same dent
pmshortt2
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3/1/2017 4:45am
i'm pretty sure the pipe will come with that dent to clear the engine cases, I had a few of this generation 125's and my dep...
i'm pretty sure the pipe will come with that dent to clear the engine cases,
I had a few of this generation 125's and my dep pipes had the same dent
That would make sense, I never thought of that Huh Tongue
3/1/2017 6:48am
No problem mate, sure I thought the same back then Smile
TTperra
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3/1/2017 12:50pm
To bad i read your build thread just now..
I have fmf and PC pipes, maby a Rinaldi (messico) pipe also (not sure on year model), and a ohlins shock..
But i am located in Sweden so there is shipping also..
pmshortt2
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3/1/2017 1:25pm
TTperra wrote:
To bad i read your build thread just now.. I have fmf and PC pipes, maby a Rinaldi (messico) pipe also (not sure on year model)...
To bad i read your build thread just now..
I have fmf and PC pipes, maby a Rinaldi (messico) pipe also (not sure on year model), and a ohlins shock..
But i am located in Sweden so there is shipping also..
Would've loved the PC pipe and oh Jesus the ohlins shock Shocked
TTperra
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3/1/2017 3:34pm
Let me know if there is something else you need, I might have it.
pmshortt2
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3/1/2017 6:06pm
TTperra wrote:
Let me know if there is something else you need, I might have it.
Will do buddy thank you Cool
pmshortt2
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3/2/2017 6:27am
Just got off the phone with Factory Connection about my rear shock. Was supposed to receive it Friday maybe Monday. They shipped it off Thursday via UPS. Tracking shows it was received in Laurel, MD, then just disappeared Blink Either my shock got lost somehow or stolen lol. FC is filing a claim with UPS today and said they would update me on future info. I'm pissed because if I don't get my shock, this really delays me getting my bike going for the season. Ugh. Angry




pmshortt2
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3/9/2017 7:57am
Before and after of my shock lol. Hats off to Factory Connection. Can't wait to see how it performs. UPS had lost the package somehow but after filing claims and stuff they somehow found it...was working last night and saw it coming down the belt at UPS and thought "MY SHOCK" Woohoo glad it's finally here. Now just waiting on the powdercoater Dizzy Whistling









1
pmshortt2
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3/20/2017 8:11am
After being told my frame would be done in 2 weeks, last Thursday would've made 3 weeks. I called them today and they said oh it's done but I think he got confused and did it all gloss black. He said you changed your mind and called saying you wanted to go from the blue to the black. I said no I never called at all this is the first time of me calling. She replies "ohhhhhh yeah he must've got confused."

She also tells me the swingarm and subframe are gloss black. I wanted it satin black but whatever I'll take it gloss black Unsure but anyways apparently they're gonna redo the frame the correct color (blue) today.

I'm sitting here thinking so instead of calling the owner of the piece that you are about to powdercoat and asking simply what color I wanted it done in because you can't rememember, you just decided to do it anyways weather it was the right color or not. Jesus Dizzy at least they're fixing it. I always seem to go through bullshit like this when getting things done for me. Typically why I like doing things myself I guess. Ugh! I was hoping to be putting it all back together this past weekend but I guess it'll be this coming up weekend. Pinch
3/20/2017 12:32pm
If I were you I would have them redo the other parts too. Satin would look better. And if they're redoing the frame anyway then you might as well

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