FI 2 Stroke..

CR250Rider
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Moses Lake, WA, USA
3/23/2015 8:25am
2T42 wrote:
So if the DI 2 strokes are faster... the new displacement rule should be 125cc DI 2 strokes vs 450cc 4 strokes.

Game-set-match.
well played sir!
3/23/2015 8:32am
ando wrote:
KTM has been down this path further than anyone I know of. I believe they've had a working prototype for a number of years now. Problem...
KTM has been down this path further than anyone I know of. I believe they've had a working prototype for a number of years now.

Problem is, when you add direct fuel injection to a two stroke dirtbike engine you lose the characteristics that two stroke advocates promote - low cost, low weight, simplicity.
You've never actually seen a FI 2 stroke huh?

We've had 100s and its simpler than carburetors.



3/23/2015 8:35am
Flip109 wrote:
Sorry to dig this up. But I was bored at work this morning. Thinking about this very thing. So can someone post a list of the...
Sorry to dig this up. But I was bored at work this morning. Thinking about this very thing. So can someone post a list of the benefits and costs of a FI 2 stroke? Would a FI YZ250 be easier to ride for example? Obviously the cost would go up but with new 4 stroke bikes getting near 10K doesn't seem to matter anyway.
When both options were available on the same machine the FI version had +3 peak HP because of the 44 MM throttle body over 38 mm carb.

300 bucks more.
This was in 1994. Crisp running all day night it didnt matter.
Today its better.
3/23/2015 8:39am
Ebs wrote:
FI by itself on a 2-stroke isn't very exciting, but when you think about what you can package it with is when it becomes cool. Programmable...
FI by itself on a 2-stroke isn't very exciting, but when you think about what you can package it with is when it becomes cool. Programmable electronic powervalves, engine mapping/timing, etc. All those variables that are opened up for better adjustment with some programming.
ando wrote:
Problem is, regular FI doesn't solve the main issues for two strokes - poor fuel economy and high emissions. To solve those issues you need direct...
Problem is, regular FI doesn't solve the main issues for two strokes - poor fuel economy and high emissions. To solve those issues you need direct injection and much better scavenging techniques, both of which add extra components, complexity, weight and cost.
Explain how this has been all OEM for 20 years and they pass CARBs proposed 2020 specs now.

What amazes me is nowadays with the internet people are less educated than ever.

The Shop

Flip109
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3/23/2015 8:40am
mmm sounds nice
Excaliburbmx
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3/23/2015 9:31am
If all the two strokes were running at the same exact time wide open I would doubt it would be as hard on the enviroment as three jets taking off.

Its like the three monkeys. See no evil hear no evil speak no evil.
If no one seen the smoke smelled it or heard it non moto people would still have a problem with a bike.

Its like the guy who drove his prius from Indianapolis to chicago 3hrs because it was better on the enviroment than flying there.
Then I told him the plane still went and with an empty seat so he polutted more by driving than flying.
FGR01
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Fantasy
3/23/2015 1:18pm
The advantage 4-strokes have over 2-strokes is smooth power delivery which gives increased traction and control. Adding FI to a 2-stroke and increasing it's power and throttle response is only going to amplify the negative traits of the 2-stroke and widen the advantage 4-strokes have. Not to mention make them more expensive, more complicated, and more difficult to work on thereby eliminating any other conceivable reason to own a 2-stroke. But let's just keep beating the DI 2-stroke drum.
3/23/2015 2:47pm
FGR01 wrote:
The advantage 4-strokes have over 2-strokes is smooth power delivery which gives increased traction and control. Adding FI to a 2-stroke and increasing it's power and...
The advantage 4-strokes have over 2-strokes is smooth power delivery which gives increased traction and control. Adding FI to a 2-stroke and increasing it's power and throttle response is only going to amplify the negative traits of the 2-stroke and widen the advantage 4-strokes have. Not to mention make them more expensive, more complicated, and more difficult to work on thereby eliminating any other conceivable reason to own a 2-stroke. But let's just keep beating the DI 2-stroke drum.
Another one that knows nothing about FI on a 2 stroke.

LOL, I dont know whether to bust out laughing or shake my head in disgust.

Or both.
3/23/2015 2:51pm
Another one that knows nothing about FI on a 2 stroke. LOL, I dont know whether to bust out laughing or shake my head in disgust...
Another one that knows nothing about FI on a 2 stroke.

LOL, I dont know whether to bust out laughing or shake my head in disgust.

Or both.
right on....
ando
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3/23/2015 3:08pm
ando wrote:
KTM has been down this path further than anyone I know of. I believe they've had a working prototype for a number of years now. Problem...
KTM has been down this path further than anyone I know of. I believe they've had a working prototype for a number of years now.

Problem is, when you add direct fuel injection to a two stroke dirtbike engine you lose the characteristics that two stroke advocates promote - low cost, low weight, simplicity.
You've never actually seen a FI 2 stroke huh?

We've had 100s and its simpler than carburetors.



Really? Show me how simple the DI sled 2 stroke motors are, or the latest DI outboards.

In marine outboards, DI 2 strokes are a good engines. However they aren't much better or worse overall than 4 strokes.
ando
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3/23/2015 3:12pm
Ebs wrote:
FI by itself on a 2-stroke isn't very exciting, but when you think about what you can package it with is when it becomes cool. Programmable...
FI by itself on a 2-stroke isn't very exciting, but when you think about what you can package it with is when it becomes cool. Programmable electronic powervalves, engine mapping/timing, etc. All those variables that are opened up for better adjustment with some programming.
ando wrote:
Problem is, regular FI doesn't solve the main issues for two strokes - poor fuel economy and high emissions. To solve those issues you need direct...
Problem is, regular FI doesn't solve the main issues for two strokes - poor fuel economy and high emissions. To solve those issues you need direct injection and much better scavenging techniques, both of which add extra components, complexity, weight and cost.
Explain how this has been all OEM for 20 years and they pass CARBs proposed 2020 specs now. What amazes me is nowadays with the internet...
Explain how this has been all OEM for 20 years and they pass CARBs proposed 2020 specs now.

What amazes me is nowadays with the internet people are less educated than ever.
Note the "regular" in my post. Whacking an injection unit onto a two stroke in place of a carb does very little. Direct injection, on the other hand, is a different story.

But to make it work and meet CARB emissions you need stuff like a lean oil injection system and a scavenging blower. You know, all the extra stuff you get on your fuel injected snowmobiles and outboards.
Insider347
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3/23/2015 3:19pm
I would love to see KTM do it. I went to NCMP yesterday and rode my new 150. First time on a bike in 10 years and couldn't believe how good that motor is.
Not bashing 4 strokes but numerous racers having problems with 4 stroke motors and we're complaining about cost. I know they're good, fast and smooth but don't want the headache at my age.
3/23/2015 4:15pm
ando wrote:
Problem is, regular FI doesn't solve the main issues for two strokes - poor fuel economy and high emissions. To solve those issues you need direct...
Problem is, regular FI doesn't solve the main issues for two strokes - poor fuel economy and high emissions. To solve those issues you need direct injection and much better scavenging techniques, both of which add extra components, complexity, weight and cost.
Explain how this has been all OEM for 20 years and they pass CARBs proposed 2020 specs now. What amazes me is nowadays with the internet...
Explain how this has been all OEM for 20 years and they pass CARBs proposed 2020 specs now.

What amazes me is nowadays with the internet people are less educated than ever.
ando wrote:
Note the "regular" in my post. Whacking an injection unit onto a two stroke in place of a carb does very little. [b]Direct injection[/b], on the...
Note the "regular" in my post. Whacking an injection unit onto a two stroke in place of a carb does very little. Direct injection, on the other hand, is a different story.

But to make it work and meet CARB emissions you need stuff like a lean oil injection system and a scavenging blower. You know, all the extra stuff you get on your fuel injected snowmobiles and outboards.
You should tell that to both Suzuki and Polaris who do not have what most call DI and do not need it.
In fact, if you think a simple EFI system on a 2 stroke does little, it just proves you've never seen it and how clean it is.
Both Polaris and Suzukis are damn near as simple as a carb. For the layman, its a simple as starting a car and ride.

Over half our FI stuff is premix, BTW.

And dont forget, CARB doesnt govern closed course competition machines. AKA Dirt bikes. Only if ridden on public lands.

A scavenging blower? LOL. Where do you guys get this shit?

Im running a turbo with about 8 conservative Lbs of boost, but that has nothing to do with fuel and exhaust scavenging or port timing or anything else.

Please explain to me where all this complexity is? Because there isnt much here that looks complex to me.



3/23/2015 4:26pm
That's Arctic Cat's patented DI system for snowmobiles. Designed in the USA and built in St Cloud, MN. Has had extremely good reliability. It works without a battery, no high pressure pumps or high crank case temperatures. The throttle body can let in fuel at the crankcase and the injector on the side can squirt fuel on top of the piston and at the wrist pin. There is a slot in the piston skirt for injection under to the wrist pin. The designer is an old school guy, kept it simple. The only "fancy" part is an electronic oil pump for better metering. It transitions its injection point based on RPM and regulates the crankcase temperatures substantially better than an ETEC/FICHT system while keeping costs much lower.
3/23/2015 4:28pm
And just so people know, THIS was the first "Backwards" two stroke in 2003. A Suzuki 700.
165 HP Stock with a few CPU tweaks. Its been Detuned since.

And again, where is all this complex stuff? Stuff no mortal could ever understand?

And those are damn near the same throttle bodies that were used in 1992 by Polaris (Fuji) and then Suzuki.

YZ125H1
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3/23/2015 4:44pm
For closed course competition bikes I really see no reason to go to DI.
3/23/2015 4:58pm
Well, the greenies will have less to complain about because with good oil, they damn near are Smokeless.

And with biodegradable full synth oils, well, they have most of 2 strokes burning cleaner with less emissions than comparable HP 4 strokes.

For example a 600 cc 2 cylinder 2 stroke VS a 4 cylinder 1,000 cc 4 stroke. (About the same HP Class)
ando
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3/23/2015 6:43pm
If it's so simple, and so easy, why haven't dirtbike manufacturers jumped all over it?

KTM has had a prototype DI two stroke around for a few years now. They are on record as saying that a lot of the benefits of current two strokes are less clear with a DI design.
ando
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3/23/2015 6:48pm
Explain how this has been all OEM for 20 years and they pass CARBs proposed 2020 specs now. What amazes me is nowadays with the internet...
Explain how this has been all OEM for 20 years and they pass CARBs proposed 2020 specs now.

What amazes me is nowadays with the internet people are less educated than ever.
ando wrote:
Note the "regular" in my post. Whacking an injection unit onto a two stroke in place of a carb does very little. [b]Direct injection[/b], on the...
Note the "regular" in my post. Whacking an injection unit onto a two stroke in place of a carb does very little. Direct injection, on the other hand, is a different story.

But to make it work and meet CARB emissions you need stuff like a lean oil injection system and a scavenging blower. You know, all the extra stuff you get on your fuel injected snowmobiles and outboards.
You should tell that to both Suzuki and Polaris who do not have what most call DI and do not need it. In fact, if you...
You should tell that to both Suzuki and Polaris who do not have what most call DI and do not need it.
In fact, if you think a simple EFI system on a 2 stroke does little, it just proves you've never seen it and how clean it is.
Both Polaris and Suzukis are damn near as simple as a carb. For the layman, its a simple as starting a car and ride.

Over half our FI stuff is premix, BTW.

And dont forget, CARB doesnt govern closed course competition machines. AKA Dirt bikes. Only if ridden on public lands.

A scavenging blower? LOL. Where do you guys get this shit?

Im running a turbo with about 8 conservative Lbs of boost, but that has nothing to do with fuel and exhaust scavenging or port timing or anything else.

Please explain to me where all this complexity is? Because there isnt much here that looks complex to me.



Is this a production engine? Without knowing the specifics it's hard to comment, but I will say that it looks heavy compared to a dirtbike cylinder/case.
ando
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3/23/2015 7:04pm
Hmmm...

Dual stage rail injection system
Electronic oil injection pump
Whole system relies on computer control...

Not exactly your simple dirtbike engine.

Don't me wrong, I'm not saying FI (or DI) two strokes can't work, because clearly they can. And they can sit alongside 4 strokes as competitive engines.

What I'm saying is that once you start adding all the bits to make them that way, it's not a "no brainer" engine choice against a comparable 4 stroke.
3/23/2015 7:11pm
ando wrote:
If it's so simple, and so easy, why haven't dirtbike manufacturers jumped all over it? KTM has had a prototype DI two stroke around for a...
If it's so simple, and so easy, why haven't dirtbike manufacturers jumped all over it?

KTM has had a prototype DI two stroke around for a few years now. They are on record as saying that a lot of the benefits of current two strokes are less clear with a DI design.
The main 2 stroke DI systems have always been battery powered (may not be a problem these days i.e. KTM), complex, and needed some form of high pressure injection. Just google Orbital, FICHT/ETEC, Mercruiser, style systems. In an outboard its not so much a problem, in a sled it starts to become one, and in a bike it would be a problem. Other DI systems can have trouble mixing oil and fuel in the injection nozzles.

This design is likely adaptable to motorcycles, it's not much more complex than the EFI of a modern CR/KX/RM etc., and compared to the valvetrain of a 4T... It would take R+D dollars to develop it for another application and that's probably a stumbling point. Would make for some fun PWC applications as well. The piston design is one of the neatest parts to accommodate different injection points.



Engine/Tech link Link
3/23/2015 7:47pm Edited Date/Time 3/23/2015 7:50pm
The main 2 stroke DI systems have always been battery powered (may not be a problem these days i.e. KTM), complex, and needed some form of...
The main 2 stroke DI systems have always been battery powered (may not be a problem these days i.e. KTM), complex, and needed some form of high pressure injection. Just google Orbital, FICHT/ETEC, Mercruiser, style systems. In an outboard its not so much a problem, in a sled it starts to become one, and in a bike it would be a problem. Other DI systems can have trouble mixing oil and fuel in the injection nozzles.

This design is likely adaptable to motorcycles, it's not much more complex than the EFI of a modern CR/KX/RM etc., and compared to the valvetrain of a 4T... It would take R+D dollars to develop it for another application and that's probably a stumbling point. Would make for some fun PWC applications as well. The piston design is one of the neatest parts to accommodate different injection points.



Engine/Tech link Link
1. EFI has been running premix since the late 80s in outboards. Until oil injection was used. Premix is still the choice on the race only models.

2 DI or EFI for that matter has been available batteryless since 1995 on everything except outboards for obvious reasons.

3 EFI has NEVER mixed fuel and oil in the same injector except on a few outboards and its RARE, and typically the main bearings get their own oil line with one going to the crankcase.
The CAT engine mixes a tiny amount in the rail to help aid top and bottom end bearings.
It also doesnt have a return line to the tank.

There is also lines going to the main bearings that are oil only
3/23/2015 8:11pm
Heres a diagram of the "Activated Radical Combustion" engine Honda used on the street-legal crm250 back in '97. I have the magazine article I can upload if anyone gives a shit Smile

FGR01
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Fantasy
3/23/2015 9:40pm
The 2-stroke loyalists are always on here saying that the high costs of 4-strokes are what is killing MX yet here you guys are trying to make 2-strokes more complicated and expensive. So which is it?

What is the advantage to putting Fi on a 2-stroke? What problem are you trying to solve that is worth the hassle? We've already established that there are no emissions regulations pertaining to closed course vehicles so convince me why I should want to change my perfectly running, hassle free carb'd YZ125 and YZ250.

IceMan446
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3/23/2015 10:39pm
FGR01 wrote:
The 2-stroke loyalists are always on here saying that the high costs of 4-strokes are what is killing MX yet here you guys are trying to...
The 2-stroke loyalists are always on here saying that the high costs of 4-strokes are what is killing MX yet here you guys are trying to make 2-strokes more complicated and expensive. So which is it?

What is the advantage to putting Fi on a 2-stroke? What problem are you trying to solve that is worth the hassle? We've already established that there are no emissions regulations pertaining to closed course vehicles so convince me why I should want to change my perfectly running, hassle free carb'd YZ125 and YZ250.

Because certain PEOPLE want "updated" bikes.

Just to say they are "updated"

Don't worry, your Yamaha will run for the rest of your life if taken care of properly.

While others will bitch and complain about it being old and not "updated"
3/23/2015 11:04pm Edited Date/Time 3/23/2015 11:10pm
FGR01 wrote:
The 2-stroke loyalists are always on here saying that the high costs of 4-strokes are what is killing MX yet here you guys are trying to...
The 2-stroke loyalists are always on here saying that the high costs of 4-strokes are what is killing MX yet here you guys are trying to make 2-strokes more complicated and expensive. So which is it?

What is the advantage to putting Fi on a 2-stroke? What problem are you trying to solve that is worth the hassle? We've already established that there are no emissions regulations pertaining to closed course vehicles so convince me why I should want to change my perfectly running, hassle free carb'd YZ125 and YZ250.

Because its not. In fact it's simpler if you have any idea of mechanics.
Because its not the same in January as July.
Also, so you can ride it anywhere, sticker it for off road on public lands, and go from 110 in Phoenix to Snow in Flagstaff and not do a damn thing but ride it.

And have a smoother powerband, and more top end power, and, well, shit, the list is long.

Oh, and you could big bore it, Pipe it, Port it, and have it dialed with just a few clicks.

FI 2 strokes are a crispness few get to realize. Its like your "perfectly jetted" bike on a cold day runs just that little bit better.........only its like that all the time.
3/23/2015 11:06pm
Heres a diagram of the "Activated Radical Combustion" engine Honda used on the street-legal crm250 back in '97. I have the magazine article I can upload...
Heres a diagram of the "Activated Radical Combustion" engine Honda used on the street-legal crm250 back in '97. I have the magazine article I can upload if anyone gives a shit Smile

Please Do.

The Boyesen article on Trapping is an amazing read also.
Katoomey
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3/23/2015 11:41pm
ando wrote:
Hmmm... Dual stage rail injection system Electronic oil injection pump Whole system relies on computer control... Not exactly your simple dirtbike engine. Don't me wrong, I'm...
Hmmm...

Dual stage rail injection system
Electronic oil injection pump
Whole system relies on computer control...

Not exactly your simple dirtbike engine.

Don't me wrong, I'm not saying FI (or DI) two strokes can't work, because clearly they can. And they can sit alongside 4 strokes as competitive engines.

What I'm saying is that once you start adding all the bits to make them that way, it's not a "no brainer" engine choice against a comparable 4 stroke.
FIRST OF ALL, SHERCO MANUFACTURES AND SELLS A VERY COMPETENT FI 2-STROKE DIRTBIKE AS I TYPE THIS. SO...THAT MAKES THIS WHOLE THREAD IRRELEVANT!!!!!!!!!!!!!!!!!!!!!!!

you should just listen to others once and a while, instead of thinking you know it all. You clearly don't know much about modern production 2-stroke engine packaging or design.

"What I'm saying is that once you start adding all the bits to make them that way, it's not a "no brainer" engine choice against a comparable 4 stroke."

- is that why every manufacturer makes 4-stroke sleds, yet they only make up less than 10% of sales? if you want a big bump sled or a deep snow sled (i.e. the lighter the better) 2 strokes are a no brainer.

now hold on to your hat Ando, 'cause your not going to believe this. Sherco's EFI set-up added 1.1lbs and $100 to the price of the outgoing model (2013my). a new oem tire choice could have a greater effect than that.....
CASH476
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3/24/2015 1:32am
ando wrote:
Hmmm... Dual stage rail injection system Electronic oil injection pump Whole system relies on computer control... Not exactly your simple dirtbike engine. Don't me wrong, I'm...
Hmmm...

Dual stage rail injection system
Electronic oil injection pump
Whole system relies on computer control...

Not exactly your simple dirtbike engine.

Don't me wrong, I'm not saying FI (or DI) two strokes can't work, because clearly they can. And they can sit alongside 4 strokes as competitive engines.

What I'm saying is that once you start adding all the bits to make them that way, it's not a "no brainer" engine choice against a comparable 4 stroke.
Katoomey wrote:
FIRST OF ALL, SHERCO MANUFACTURES AND SELLS A VERY COMPETENT FI 2-STROKE DIRTBIKE AS I TYPE THIS. SO...THAT MAKES THIS WHOLE THREAD IRRELEVANT!!!!!!!!!!!!!!!!!!!!!!! you should just...
FIRST OF ALL, SHERCO MANUFACTURES AND SELLS A VERY COMPETENT FI 2-STROKE DIRTBIKE AS I TYPE THIS. SO...THAT MAKES THIS WHOLE THREAD IRRELEVANT!!!!!!!!!!!!!!!!!!!!!!!

you should just listen to others once and a while, instead of thinking you know it all. You clearly don't know much about modern production 2-stroke engine packaging or design.

"What I'm saying is that once you start adding all the bits to make them that way, it's not a "no brainer" engine choice against a comparable 4 stroke."

- is that why every manufacturer makes 4-stroke sleds, yet they only make up less than 10% of sales? if you want a big bump sled or a deep snow sled (i.e. the lighter the better) 2 strokes are a no brainer.

now hold on to your hat Ando, 'cause your not going to believe this. Sherco's EFI set-up added 1.1lbs and $100 to the price of the outgoing model (2013my). a new oem tire choice could have a greater effect than that.....
You mean the Sherco that is still in development and expected for 2016. The one that is not on their website yet.

I would say that kind of makes your point irrelevant. Keep comparing multi cylinder sleds to bikes though, if it makes you feel more relevant.
YZ125H1
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3/24/2015 6:07am Edited Date/Time 3/24/2015 6:08am
ando wrote:
If it's so simple, and so easy, why haven't dirtbike manufacturers jumped all over it? KTM has had a prototype DI two stroke around for a...
If it's so simple, and so easy, why haven't dirtbike manufacturers jumped all over it?

KTM has had a prototype DI two stroke around for a few years now. They are on record as saying that a lot of the benefits of current two strokes are less clear with a DI design.
First off the DI system has to be bulletproof you cant just make your own system and expect to put it on a production model right away. Working out all the bugs and problems is one of the biggest issues with DI. The main reason is that 2 strokes are not the best selling bike so why would Yamaha and KTM add DI? Carburetors work just fine and have been for years not to mention anyone can adjust and tune them. Since most of the 2 strokes are meant for a closed course there is no reason to increase the price of them even more with DI. I said it before in another thread the first bikes going to have DI are the offroad 2 strokes. We already have seen that Sherco is working on an FI bike along with KTM. I can see the other euro brands following suit in the near future.

As far as the Arctic Cat laydown motor goes I'm not sure who owns the patent to the DI system since Arctic cat uses Suzuki motors. The Arctic Cat system has been proven and reliable I have seen people get 7,000-11,000 miles without even opening the 700 motor. Sleds pretty much had to go to DI because none of the manufacturers had a wide range of 4 stroke motors besides Yamaha. Basically because of DI 2 strokes were able to stay in snowmobiles since they could easily meet emissions and still retain a high performance motor. My sled is a 2007 carb and mid range was lean from the factory to meet emissions it caused a lot of burn downs because they were trying to meet the emission standards for 2007.

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