Steel Gas Tank Refinishing

roomtofly
Posts
80
Joined
8/8/2009
Location
Shreveport, LA, USA
Edited Date/Time 3/21/2014 1:40pm
I am restoring my uncle's 1971 Honda SL125 and the gas tank and cap were completely rusted throughout. I found a tank and cap from a 1972 model and after receiving in the mail noticed there was a heavy layer of rust inside the tank. What is the most effective way of removing the rust completely and sealing for protection?
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3/18/2014 2:26pm Edited Date/Time 3/18/2014 2:27pm
The old school way is to remove the petcock & gas cap and pour a pint of diesel fuel in the sealed tank then add a hand full of nuts and bolts and shake it up baby. Then LUBRITECH sells a tank sealer to make sure any left over rust won't block the fuel valve or carb school way is to remove the petcock
3/18/2014 4:13pm Edited Date/Time 3/18/2014 4:13pm
Unless they have watered it down, I have had good results with Yamaha's two part tank cleaning system. It works very well. Only seal as a last resort. The ethanol fuels have lifted a few different sealers I had used on tanks for years before the corn craze came into play.

When a sealer starts to turn loose in a tank, it's a real pain to get it clean again.
roomtofly
Posts
80
Joined
8/8/2009
Location
Shreveport, LA, USA
3/19/2014 9:31am
thank you for the information guys and I have started the process of shaking vigorously with a little diesel fuel added.
Paw Paw 271
Posts
3632
Joined
4/3/2013
Location
Benton, LA, USA
3/19/2014 12:35pm
The cleaning procedure should work.
As far as the tank coating....I used some marine fuel tank coating many years ago on a street bikes fuel tank. I don't remember what it was called, but I did get it at a local boat shop in Houston. The stuff is still in that tank today. The rest of the bike is not good now, but the tank is just like when I finished it.

Paw Paw

The Shop

alexk417
Posts
320
Joined
3/5/2013
Location
Gettysburg, PA, USA
3/19/2014 3:20pm
I did a 75 CB360 tank once that had a little rust inside. I think I either put coke, or mountain dew in it, with a handful of drywall screws since they're sharp and pointy and shook it once or twice a day for a week or so.

Good idea to count the number of screws you put in, just to make sure you get them all back out Wink
markit
Posts
2641
Joined
1/10/2013
Location
Bogalusa, LA, USA
3/21/2014 11:13am
I'm lazy so i started putting a peace of foam around the tank and putting it in the dryer, Oh make sure the old lady's not home and forget it in there.
TwoTwo150
Posts
48
Joined
10/7/2013
Location
columbus, OH, USA
3/21/2014 1:40pm
Metal rescue is what I used for a honda cl 100. It has no smell is not acidic.

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