Clutch not engaging

Perky
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433
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12/13/2022
Location
Rio Rancho, NM, USA
Fantasy
Edited Date/Time 7/19/2023 7:26pm

I bought a semi-running ‘05 RM125 last November and I’ve been getting it back in shape over time. By semi-running I mean it would turn over with very little compression and would then stall immediately once in gear (clutch does not engage.)

I put in a new head, top end, and found out the previous owner had redone the bottom end and added a Wiseco clutch basket within the past 10hrs. All Wiseco parts.

I feel like I’ve got it close to being done, however the clutch still does not engage. I’ve got good feel in the lever, the springs compress, but nothing. The push rod seems to be intact. I’m thinking the previous owner jacked up one of the crankcase bearings and the transmission now has too much play, and I plan on tearing it down to confirm. I did want to see if anyone else here had some thoughts since I’m only learning as I go.

IMG 2672

 IMG 4455.jpeg?VersionId=U1.juPqH gpTfBjg 9ifIsKClB9Q4Lz

IMG 3039 0

 

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JayByrd
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110
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9/27/2022
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Roaring Spring, PA, USA
Fantasy
7/20/2023 6:36am

Make sure your clutch pack isn’t sticking together if you haven’t already. 

2
sandman768
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8251
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3/21/2014
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Saratoga Springs, NY, USA
7/20/2023 9:36am

Make sure the basket gear was installed correctly, then make sure the assembly of the basket, washers, inner hub ect has been installed correctly…

1
Perky
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Rio Rancho, NM, USA
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7/22/2023 7:41pm
 

Really hoping I just have shit luck with sticky plates. That’s at least what I see but I don’t know if I should expect to see them actually decompress.

Perky
Posts
433
Joined
12/13/2022
Location
Rio Rancho, NM, USA
Fantasy
7/22/2023 7:45pm
JayByrd wrote:

Make sure your clutch pack isn’t sticking together if you haven’t already. 

Maybe I'm just an idiot... how does one make sure they don't stick? I pulled them out once already after they were all stuck together.

The Shop

JayByrd
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110
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9/27/2022
Location
Roaring Spring, PA, USA
Fantasy
7/24/2023 6:58am

Sometimes it’s just a matter of a bike sitting for an extended period unused and the clutch needs to be pulled apart so they aren’t stuck together. Inspect the fibers and soak them in oil, look for warped or burnt disks and if everything is good reassemble them. 

2
Perky
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Rio Rancho, NM, USA
Fantasy
10/17/2023 6:35pm Edited Date/Time 10/17/2023 6:36pm

IMG 5782 0.jpeg?VersionId=y819zl


IMG 5776


Finally got her going at Thunder Valley!

40acres
Posts
816
Joined
7/23/2017
Location
Houston, TX, USA
10/17/2023 6:43pm

Awesome, she looks good. What ended up being the issue? 

1
Perky
Posts
433
Joined
12/13/2022
Location
Rio Rancho, NM, USA
Fantasy
10/17/2023 6:46pm
40acres wrote:

Awesome, she looks good. What ended up being the issue? 

Not entirely sure. I soaked them for an eternity and still couldn’t get it to work right. The wide pits and elevation of Thunder Valley let me bump start it from neutral and after maybe 2min of putting around it started to free up.

1

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