Rebuilding the worst functional bike I could find.

2/8/2024 9:58pm
dsoll703 wrote:
The mounts are broken off of the subframe on both sides. I’ve found a few in decent shape for about $100. There isn’t a shortage of...

The mounts are broken off of the subframe on both sides. I’ve found a few in decent shape for about $100. There isn’t a shortage of any parts that I’ve seen for the steel framed yz’s.

I am deeply ashamed to say that I paid $1300 for this hunk of junk. The guy was about 4 hours away to boot. 
 

I’m in the Atlanta area. There appears to be a lot of people trying to find bikes like this to rebuild. I’ve missed out on more than a few over the past six months.

I happened to be looking when the guy posted it. I gave him a $300 deposit to hold it and I promised him that I would buy it. 
 

When I saw this boat anchor, I wanted to cry, but I kept to my word and paid up. I’ve been thrashing myself for a few days over it.

It looks like it’s going to take about 4k to 5k to get it in the kind of shape that I’m satisfied with. I could have bought a year or two old YZ250 for that price, but I guess that isn’t the point of a rebuild.

I can understand 1300$ for that Bike hurts at the Moment, but at the end when the bike is finish you dont care about the Money 

For example my first EVO Projekt was a disaster cost me 2300€ drive 1400 Kilometers for it and cost me another 4000-5000 to rebuild, today i dont care about Money 

B259C623-C90E-4A66-BB92-69872CC4217E
 

27A47BA0-8652-43BF-86AF-582445F56D8B.jpeg?VersionId=cJ5SVEOIyhCST.RcGpjznHVZ
 

6FB8483F-3F1C-461A-98F4-3814FCC39915.jpeg?VersionId=BMSUbT

7
Bluelion
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Lafayette, IN US
2/9/2024 4:58am

01748EA0-7A85-4F55-834B-0C278EFFC880.jpeg?VersionId=EOqAmTjqnwjpqgjCAWIACLH5QN9UKZ How about this 1975 XR75. It came to me in a pile of Rusty parts.

2
Bluelion
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2/9/2024 4:59am

A70ED554-9BD5-456C-BA2E-B7358EFF1238 This is it after a lot of hard work.
 

7
dsoll703
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Canton , GA US
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2/9/2024 7:34am

Okay, I’m feeling a bit better. My bike is crap, but those bikes are worse. Ya’ll have given me so hope.

I have her stripped down completely. I took the head off and the piston isn’t as bad as I was expecting. It’s a nice caramel color. The head definitely is going to need replating though. 
 

I have also ordered some KYB SSS forks and triple clamps coming off of an 07 YZ250.

I will be working on more detailed cleaning this weekend. I will post some before and after pics.

The Shop

ace402
Posts
209
Joined
9/23/2019
Location
Loxley, AL US
2/9/2024 7:47am
dsoll703 wrote:
Okay, I’m feeling a bit better. My bike is crap, but those bikes are worse. Ya’ll have given me so hope. I have her stripped down...

Okay, I’m feeling a bit better. My bike is crap, but those bikes are worse. Ya’ll have given me so hope.

I have her stripped down completely. I took the head off and the piston isn’t as bad as I was expecting. It’s a nice caramel color. The head definitely is going to need replating though. 
 

I have also ordered some KYB SSS forks and triple clamps coming off of an 07 YZ250.

I will be working on more detailed cleaning this weekend. I will post some before and after pics.

If you want to modify the steering stops so the 2007 clamps work as designed:

 

https://www.vitalmx.com/forums/Race-Shop,42/2003-yz250-SSS-swap-help,13…

1
2/9/2024 11:12am
Bluelion wrote:
This is it after a lot of hard work.  

A70ED554-9BD5-456C-BA2E-B7358EFF1238 This is it after a lot of hard work.
 

Unbeliveable what you make out of this Scrap , Great Work 

1
dsoll703
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Canton , GA US
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2/9/2024 4:38pm
dsoll703 wrote:
Okay, I’m feeling a bit better. My bike is crap, but those bikes are worse. Ya’ll have given me so hope. I have her stripped down...

Okay, I’m feeling a bit better. My bike is crap, but those bikes are worse. Ya’ll have given me so hope.

I have her stripped down completely. I took the head off and the piston isn’t as bad as I was expecting. It’s a nice caramel color. The head definitely is going to need replating though. 
 

I have also ordered some KYB SSS forks and triple clamps coming off of an 07 YZ250.

I will be working on more detailed cleaning this weekend. I will post some before and after pics.

ace402 wrote:

If you want to modify the steering stops so the 2007 clamps work as designed:

 

https://www.vitalmx.com/forums/Race-Shop,42/2003-yz250-SSS-swap-help,13…

Appreciate it brother! I needed that. I definitely want to take care of the stop before I powder coat.

 

1
sandman768
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Location
Saratoga Springs, NY US
2/9/2024 5:19pm
dsoll703 wrote:
Okay, I’m feeling a bit better. My bike is crap, but those bikes are worse. Ya’ll have given me so hope. I have her stripped down...

Okay, I’m feeling a bit better. My bike is crap, but those bikes are worse. Ya’ll have given me so hope.

I have her stripped down completely. I took the head off and the piston isn’t as bad as I was expecting. It’s a nice caramel color. The head definitely is going to need replating though. 
 

I have also ordered some KYB SSS forks and triple clamps coming off of an 07 YZ250.

I will be working on more detailed cleaning this weekend. I will post some before and after pics.

ace402 wrote:

If you want to modify the steering stops so the 2007 clamps work as designed:

 

https://www.vitalmx.com/forums/Race-Shop,42/2003-yz250-SSS-swap-help,13…

dsoll703 wrote:

Appreciate it brother! I needed that. I definitely want to take care of the stop before I powder coat.

 

Don’t fret over what you paid for her… I have paid too much for some bikes and got deals on others.. it all evens out in the end…. Enjoy the process of the build…. 

1
ace402
Posts
209
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Location
Loxley, AL US
2/9/2024 6:38pm
dsoll703 wrote:

Appreciate it brother! I needed that. I definitely want to take care of the stop before I powder coat.

 

Yeah, sometimes I wish I would have found a shop to fab up the new steering stop before I got the frame powder coated. I have some PC clamps with the correct stops so those are nice. 
 

I’m partial to Bentley Blue from Prismatic powders for the color. You can see it in my build thread. This is the second time I’ve used it.

If you use it, make sure they use the chrome/silver base before the blue.

It cost more than your standard colors but looks great!

 

https://www.vitalmx.com/forums/bike-builds/2004-yz250

1
BoxcarWilly
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10/5/2023
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Thunder Bay, ON CA
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2/14/2024 8:27am

I'm glad I did not buy this bike myself, but I'm also glad I get to watch the rebuild. Laughing

 

More pics are needed. 

3
dsoll703
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Canton , GA US
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907th
2/19/2024 10:52am
I'm glad I did not buy this bike myself, but I'm also glad I get to watch the rebuild.    More pics are needed. 

I'm glad I did not buy this bike myself, but I'm also glad I get to watch the rebuild. Laughing

 

More pics are needed. 

Yeah, I’ve stalled a bit. I just picked up a 23 KTM 125 XC that has taken my time up getting her ready, but I’m still doing a bit here and there on the YZ.

1
dsoll703
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Canton , GA US
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2/20/2024 1:46pm

Current state off my YZ:

IMG 1384 0.jpeg?VersionId=CMqUmlL0yoUzZgSd 98DqI1K3

1
2/20/2024 3:22pm
dsoll703 wrote:
Current state off my YZ:

Current state off my YZ:

IMG 1384 0.jpeg?VersionId=CMqUmlL0yoUzZgSd 98DqI1K3

That's truly sad, a YZ modified so much it looks like a KTM!

dsoll703
Posts
217
Joined
10/11/2023
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Canton , GA US
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907th
2/20/2024 8:36pm
dsoll703 wrote:
Current state off my YZ:

Current state off my YZ:

IMG 1384 0.jpeg?VersionId=CMqUmlL0yoUzZgSd 98DqI1K3

That's truly sad, a YZ modified so much it looks like a KTM!

Haha. The YZ is actually in the picture. If you look behind the tank in the background, you will see the rear fender, subframe and air box poking its head up. If you zoom in, you can see the triple clamps

2

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