Steely build continued!

Sorry for such a long delay on my build updates, but the bike is now 95% done and running again! It took a lot of money, a lot of headaches, a lot of waiting patiently for parts, a lot of hours of labor, and did I mention it was very costly? At least for my college poorness standards. For those of you that didn't see the original thread I bought a 2003 yz250 for $2000(paid way to much) and had a set of 2007 yz250f forks ready for the bike to swap them over. I never liked my 2006 yz250 due to its rigid feel, poor turning characteristics, and vibration so I'm hoping this bike will solve some of my problems. Here is a list of the things I have done so far to the bike:

updated forks re-valved by Jonny borders at Renegade suspension
rear shock also re-valved by renegade
new starcross 5 tires front and back, and all new tubes
Motion pro rim locks front and back
Swing arm bearings
linkage bearings
wheel bearings
shock bearings top and bottom
all new sprockets and chain
brake pads
oversized front brake rotor off of a 14 yz450f with galfer bracket
2007 yz250f front brake caliper(its much lighter too)
cylinder stripped, re-plated and honed by powersealUSA
New wiseco piston and all new gaskets (thank goodness the bottom end is in good shape)
Front fender
front number plate
rear fender
mud flap
used airbox thanks to a vital member
Seat cover soon to be installed and a few more little things here and there.
2004 yz250 triple clamps
UFO frame gaurds

My goal was not to make a flashy bike, but to make a practical bike that is well put together with only the NECESSARY components. That is why all the bearings were pretty much replaced even though some were fine. I went way over my original budget of $3000 as this bike needed a lot of little work and was not what he told me it was. Thankfully the bike turned out pretty good, now I am just waiting for the opportunity to test ride the bike. I have been off the bike for a year now so I will be very rusty, but I cant wait to take her for a spin. Again this bike does not look near as aesthetically appealing as most bikes on here, but it is functionally sound and that's all that matters to me. My next upgrade will be a new pipe when I can afford it as this one is pretty dinged up. Once I take her for a ride I will try my best to give a ride report on the differences between the aluminum and steel framed bikes.





|
6/12/2016 11:21am
Before


After


i know there doesn't look to be any difference, but believe me when I say this is a totally revamped bike from what it started asSick
6/12/2016 11:22am
I'll try and get more pics once it is 100% finished, maybe even post some ride pics if I ever get some time off to do so
imoto34
Posts
3781
Joined
1/28/2010
Location
TN US
Fantasy
3491st
6/12/2016 12:01pm
Nice man, I miss mine. Just picked up a cheap 06 CR 250. Not sure if I want to mess with it or not.
DPR250R
Posts
2132
Joined
9/14/2006
Location
NJ US
6/12/2016 12:23pm
Looks nice... maybe I missed it but is there a reason why the front brake line is routed that way? (after picture)

The Shop

6/12/2016 12:33pm Edited Date/Time 6/12/2016 12:44pm
DPR250R wrote:
Looks nice... maybe I missed it but is there a reason why the front brake line is routed that way? (after picture)
Oops, I can't believe I didn't notice thatPinch I will definitely re-route that to that other side of the fork, thanks for pointing that out
#76
Posts
623
Joined
7/6/2012
Location
GB
6/12/2016 2:41pm
Hi, I remember this on your first thread, looks like you have really done the bike proud!, great job and well done.

Looking forward to some ride pics and more so to the ride report...really interested to know your thoughts as you said, between the ally and steel frames.

Again, well done mate!.
HardTaco
Posts
333
Joined
10/15/2011
Location
NC US
6/12/2016 5:35pm
Nice! I bought a steely bc it was affordable and it ended up being a diamond in be rough. Still got stock suspension revalved on mine and it's pretty decent. Can only imagine how sss is on a steel frame .
6/12/2016 6:20pm
#76 wrote:
Hi, I remember this on your first thread, looks like you have really done the bike proud!, great job and well done. Looking forward to some...
Hi, I remember this on your first thread, looks like you have really done the bike proud!, great job and well done.

Looking forward to some ride pics and more so to the ride report...really interested to know your thoughts as you said, between the ally and steel frames.

Again, well done mate!.
Thanks man! I'm really interested to see how it works on the track, hopefully all of my time and money is well spent. I hope to educate others on the benifits of doing so as well
HardTaco
Posts
333
Joined
10/15/2011
Location
NC US
6/12/2016 6:21pm
What axle and spacers did you use on front wheel ?
6/12/2016 6:21pm
Sorry for such a long delay on my build updates, but the bike is now 95% done and running again! It took a lot of money...
Sorry for such a long delay on my build updates, but the bike is now 95% done and running again! It took a lot of money, a lot of headaches, a lot of waiting patiently for parts, a lot of hours of labor, and did I mention it was very costly? At least for my college poorness standards. For those of you that didn't see the original thread I bought a 2003 yz250 for $2000(paid way to much) and had a set of 2007 yz250f forks ready for the bike to swap them over. I never liked my 2006 yz250 due to its rigid feel, poor turning characteristics, and vibration so I'm hoping this bike will solve some of my problems. Here is a list of the things I have done so far to the bike:

updated forks re-valved by Jonny borders at Renegade suspension
rear shock also re-valved by renegade
new starcross 5 tires front and back, and all new tubes
Motion pro rim locks front and back
Swing arm bearings
linkage bearings
wheel bearings
shock bearings top and bottom
all new sprockets and chain
brake pads
oversized front brake rotor off of a 14 yz450f with galfer bracket
2007 yz250f front brake caliper(its much lighter too)
cylinder stripped, re-plated and honed by powersealUSA
New wiseco piston and all new gaskets (thank goodness the bottom end is in good shape)
Front fender
front number plate
rear fender
mud flap
used airbox thanks to a vital member
Seat cover soon to be installed and a few more little things here and there.
2004 yz250 triple clamps
UFO frame gaurds

My goal was not to make a flashy bike, but to make a practical bike that is well put together with only the NECESSARY components. That is why all the bearings were pretty much replaced even though some were fine. I went way over my original budget of $3000 as this bike needed a lot of little work and was not what he told me it was. Thankfully the bike turned out pretty good, now I am just waiting for the opportunity to test ride the bike. I have been off the bike for a year now so I will be very rusty, but I cant wait to take her for a spin. Again this bike does not look near as aesthetically appealing as most bikes on here, but it is functionally sound and that's all that matters to me. My next upgrade will be a new pipe when I can afford it as this one is pretty dinged up. Once I take her for a ride I will try my best to give a ride report on the differences between the aluminum and steel framed bikes.





I saw your build, very good looking bike. I never ride the bike with that stock suspension, I went straight to that good stuff
6/12/2016 6:23pm
Sorry for such a long delay on my build updates, but the bike is now 95% done and running again! It took a lot of money...
Sorry for such a long delay on my build updates, but the bike is now 95% done and running again! It took a lot of money, a lot of headaches, a lot of waiting patiently for parts, a lot of hours of labor, and did I mention it was very costly? At least for my college poorness standards. For those of you that didn't see the original thread I bought a 2003 yz250 for $2000(paid way to much) and had a set of 2007 yz250f forks ready for the bike to swap them over. I never liked my 2006 yz250 due to its rigid feel, poor turning characteristics, and vibration so I'm hoping this bike will solve some of my problems. Here is a list of the things I have done so far to the bike:

updated forks re-valved by Jonny borders at Renegade suspension
rear shock also re-valved by renegade
new starcross 5 tires front and back, and all new tubes
Motion pro rim locks front and back
Swing arm bearings
linkage bearings
wheel bearings
shock bearings top and bottom
all new sprockets and chain
brake pads
oversized front brake rotor off of a 14 yz450f with galfer bracket
2007 yz250f front brake caliper(its much lighter too)
cylinder stripped, re-plated and honed by powersealUSA
New wiseco piston and all new gaskets (thank goodness the bottom end is in good shape)
Front fender
front number plate
rear fender
mud flap
used airbox thanks to a vital member
Seat cover soon to be installed and a few more little things here and there.
2004 yz250 triple clamps
UFO frame gaurds

My goal was not to make a flashy bike, but to make a practical bike that is well put together with only the NECESSARY components. That is why all the bearings were pretty much replaced even though some were fine. I went way over my original budget of $3000 as this bike needed a lot of little work and was not what he told me it was. Thankfully the bike turned out pretty good, now I am just waiting for the opportunity to test ride the bike. I have been off the bike for a year now so I will be very rusty, but I cant wait to take her for a spin. Again this bike does not look near as aesthetically appealing as most bikes on here, but it is functionally sound and that's all that matters to me. My next upgrade will be a new pipe when I can afford it as this one is pretty dinged up. Once I take her for a ride I will try my best to give a ride report on the differences between the aluminum and steel framed bikes.





I bought a 2007 yz250f axle and spacers but they turned out to be pretty much the same. The bolt sticks out just a tad on the right fork leg but I don't believe it will be a problem. I'm still not quite sure why it does though, my guess is the 07 yz250f clamps were spaces further apart maybe?
HardTaco
Posts
333
Joined
10/15/2011
Location
NC US
6/12/2016 6:27pm
From what I remember the spacing is different, why I was curious about spacers. Make sure those fork legs arent binding !
6/12/2016 7:47pm
Sorry for such a long delay on my build updates, but the bike is now 95% done and running again! It took a lot of money...
Sorry for such a long delay on my build updates, but the bike is now 95% done and running again! It took a lot of money, a lot of headaches, a lot of waiting patiently for parts, a lot of hours of labor, and did I mention it was very costly? At least for my college poorness standards. For those of you that didn't see the original thread I bought a 2003 yz250 for $2000(paid way to much) and had a set of 2007 yz250f forks ready for the bike to swap them over. I never liked my 2006 yz250 due to its rigid feel, poor turning characteristics, and vibration so I'm hoping this bike will solve some of my problems. Here is a list of the things I have done so far to the bike:

updated forks re-valved by Jonny borders at Renegade suspension
rear shock also re-valved by renegade
new starcross 5 tires front and back, and all new tubes
Motion pro rim locks front and back
Swing arm bearings
linkage bearings
wheel bearings
shock bearings top and bottom
all new sprockets and chain
brake pads
oversized front brake rotor off of a 14 yz450f with galfer bracket
2007 yz250f front brake caliper(its much lighter too)
cylinder stripped, re-plated and honed by powersealUSA
New wiseco piston and all new gaskets (thank goodness the bottom end is in good shape)
Front fender
front number plate
rear fender
mud flap
used airbox thanks to a vital member
Seat cover soon to be installed and a few more little things here and there.
2004 yz250 triple clamps
UFO frame gaurds

My goal was not to make a flashy bike, but to make a practical bike that is well put together with only the NECESSARY components. That is why all the bearings were pretty much replaced even though some were fine. I went way over my original budget of $3000 as this bike needed a lot of little work and was not what he told me it was. Thankfully the bike turned out pretty good, now I am just waiting for the opportunity to test ride the bike. I have been off the bike for a year now so I will be very rusty, but I cant wait to take her for a spin. Again this bike does not look near as aesthetically appealing as most bikes on here, but it is functionally sound and that's all that matters to me. My next upgrade will be a new pipe when I can afford it as this one is pretty dinged up. Once I take her for a ride I will try my best to give a ride report on the differences between the aluminum and steel framed bikes.





That's what I thought would be the case, that's why I bought the axle and spacers. Do you know if the hub size is different between the 07 yz250f and 03 yz250? I kept the stock wheel, and have the 07 axle and spacers. If anyone could shed some light in this that would be great. I don't think there binding but I really haven't tested them out yet
6/12/2016 8:25pm
Ok now I'm a little worried. So my original plan was to use the 2007 yz250f triple clamps but the steering stem was to short and I had no way to press it out. So I bought 2004 clamps. Are the 2007 yz250f clamps spread out more, because that would explain why my axle bolt doesn't go all the way in. The 2004 yz250 and 2007 yz250f axles were the same length, not sure if the spacers were the same though.
HardTaco
Posts
333
Joined
10/15/2011
Location
NC US
6/13/2016 7:47pm
I had read where the spacing was way off and required custom spacers. Search on thumpertalk, I think that's where I read it
burn1986
Posts
10329
Joined
4/16/2010
Location
bossier city, LA US
Fantasy
3694th
6/13/2016 7:57pm
Dude, I like it!!!

That frame protector looks good! Kind of makes it look new. I'll bet that sucker rips!
6/14/2016 3:28am Edited Date/Time 6/14/2016 3:29am
HardTaco wrote:
I had read where the spacing was way off and required custom spacers. Search on thumpertalk, I think that's where I read it
Well I did some research and you are right, I will most likely have to make some modifications. The 2007 yz250f triple clamps were 2mm farther apart, so since I am using 2004 clamps that means they are 2mm further in then they are supposed to be. When I get a chance I am going to check the size of the spacers for the 2007 axle and the axle spacers that came with the bike. I am hoping the spacers will be 1mm shorter on each one, if not then I will do my best to machine them down and see what happens. This would have been so much easier if I could have just pressed the stem out of the 2007 clamps(which I sold on ebay yesterday). I'll try and get an update whenever I get a chance to work on the bike again.
6/14/2016 3:30am
burn1986 wrote:
Dude, I like it!!!

That frame protector looks good! Kind of makes it look new. I'll bet that sucker rips!
Thanks Burn, I am very pleased with it as well. The frame for its age was in really good shape so I figured I would try and keep it that way with the guards. I always loved the look of these frame guards too, I just hope they hold up well.
ehr400
Posts
2625
Joined
4/1/2008
Location
Britton, MI US
6/14/2016 5:35am
I picked up a real low hour 2001 as a woods bike. I was shocked how well it turned compared to my 2014. Did the CRF front brakes made a huge improvement. Ergos are great, motor is pretty much the same.
EEE299
Posts
418
Joined
8/21/2014
Location
NJ US
6/14/2016 5:41am
Have you ridden her yet? How much more forgiving is it that the 06?

I'm curious of my 2 yamahas but were/are aluminum framed years. (05 yz125 and now a 2011 yz250) The definitely feel more rigid that the steel ktm frames I had, but I don't know that I really dislike it that much.
6/14/2016 6:10am
EEE299 wrote:
Have you ridden her yet? How much more forgiving is it that the 06? I'm curious of my 2 yamahas but were/are aluminum framed years. (05...
Have you ridden her yet? How much more forgiving is it that the 06?

I'm curious of my 2 yamahas but were/are aluminum framed years. (05 yz125 and now a 2011 yz250) The definitely feel more rigid that the steel ktm frames I had, but I don't know that I really dislike it that much.
Unfortunately I have not really ridden her yet. I still need to make some axle spacer adjustments. So far I have only ridden around the yard, and my first observation is the vibration is NON-EXISTENT compared to the aluminum frame. Funny thing is I rode it without grips or gloves and it still had little vibration at all. I hope to take the bike to the track in a few weeks, if I do I will try my best to compare the two bikes together.
6/25/2016 3:18am
Well guys, today will be my first time testing out this beast. I will be riding at North Florida Motocross for the first time. I have heard its a pretty basic track which should be good for me since I will be VERY rusty. I am taking my little brothers fake gopro, so if I feel comfortable enough I will get some footage of me gooning it out today

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