First Year WP Cone Valve?

I have a set of early large axle WP cone valve forks and nobody can come up with any info on them when I supply the numbers off of the caps.

I was just wondering when WP started making them as I feel these were some of the first generation1000000893.jpg?VersionId=jm6f26c1000-c223-4d14-973d-46fe6f8a4d02-1 all 828.jpg?VersionId=5fuTxi.ygpvPxX1slDV5kyONCb1000000877

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SWMX
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Location
Murrieta, CA, USA
8/12/2026 11:51pm

Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont believe that indicates anything for the midvalve as they could mate any configuration to the CA. So I could very well be wrong. Nagl and Cairoli in 2010 confirmed cone valve. That base valve piston being so small is kind of indicative of the tech at the time. Pretty neat to have!   

SWMX
Posts
108
Joined
4/28/2018
Location
Murrieta, CA, USA
8/12/2026 11:52pm
SWMX wrote:
Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont...

Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont believe that indicates anything for the midvalve as they could mate any configuration to the CA. So I could very well be wrong. Nagl and Cairoli in 2010 confirmed cone valve. That base valve piston being so small is kind of indicative of the tech at the time. Pretty neat to have!   

Nagl maybe even 09.

8/13/2026 4:22am
SWMX wrote:
Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont...

Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont believe that indicates anything for the midvalve as they could mate any configuration to the CA. So I could very well be wrong. Nagl and Cairoli in 2010 confirmed cone valve. That base valve piston being so small is kind of indicative of the tech at the time. Pretty neat to have!   

Thanks! The earliest consumer stuff I can find seems to be around 2014 so that fits in there with factory teams having the tech a bit earlier. 

The rebound stack uses the same diameter face shims as the '14ish stuff but you're right about the base valve being smaller. I had them on my TC125 last season but need to find a better compression stack/setting for them. Maybe find a stock 125 stack with the same shim diameter and work from there?

The Shop

AJ565
Posts
2352
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Location
San Antonio, TX, USA
8/13/2026 5:30am
SWMX wrote:
Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont...

Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont believe that indicates anything for the midvalve as they could mate any configuration to the CA. So I could very well be wrong. Nagl and Cairoli in 2010 confirmed cone valve. That base valve piston being so small is kind of indicative of the tech at the time. Pretty neat to have!   

Travis610 wrote:
Thanks! The earliest consumer stuff I can find seems to be around 2014 so that fits in there with factory teams having the tech a bit...

Thanks! The earliest consumer stuff I can find seems to be around 2014 so that fits in there with factory teams having the tech a bit earlier. 

The rebound stack uses the same diameter face shims as the '14ish stuff but you're right about the base valve being smaller. I had them on my TC125 last season but need to find a better compression stack/setting for them. Maybe find a stock 125 stack with the same shim diameter and work from there?

The cone valves I have on my bike have a 2014 production date on the top cap. 

8/13/2026 5:18pm
SWMX wrote:
Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont...

Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont believe that indicates anything for the midvalve as they could mate any configuration to the CA. So I could very well be wrong. Nagl and Cairoli in 2010 confirmed cone valve. That base valve piston being so small is kind of indicative of the tech at the time. Pretty neat to have!   

Travis610 wrote:
Thanks! The earliest consumer stuff I can find seems to be around 2014 so that fits in there with factory teams having the tech a bit...

Thanks! The earliest consumer stuff I can find seems to be around 2014 so that fits in there with factory teams having the tech a bit earlier. 

The rebound stack uses the same diameter face shims as the '14ish stuff but you're right about the base valve being smaller. I had them on my TC125 last season but need to find a better compression stack/setting for them. Maybe find a stock 125 stack with the same shim diameter and work from there?

AJ565 wrote:

The cone valves I have on my bike have a 2014 production date on the top cap. 

The numbers above are the only ones on these forks - nothing else I have been able to find anyways.

The forks are together with the '14 rebound valving and a bit of a guess at the compression valving. Used them this way last summer but I haven't had them back on a bike since then. I think I'll throw them on and see how they work.

I would love to find an original setting list for them, just something to work off of and know that it's starting out somewhat close

AJ565
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Location
San Antonio, TX, USA
8/14/2026 5:47am
Travis610 wrote:
Thanks! The earliest consumer stuff I can find seems to be around 2014 so that fits in there with factory teams having the tech a bit...

Thanks! The earliest consumer stuff I can find seems to be around 2014 so that fits in there with factory teams having the tech a bit earlier. 

The rebound stack uses the same diameter face shims as the '14ish stuff but you're right about the base valve being smaller. I had them on my TC125 last season but need to find a better compression stack/setting for them. Maybe find a stock 125 stack with the same shim diameter and work from there?

AJ565 wrote:

The cone valves I have on my bike have a 2014 production date on the top cap. 

Travis610 wrote:
The numbers above are the only ones on these forks - nothing else I have been able to find anyways.The forks are together with the '14...

The numbers above are the only ones on these forks - nothing else I have been able to find anyways.

The forks are together with the '14 rebound valving and a bit of a guess at the compression valving. Used them this way last summer but I haven't had them back on a bike since then. I think I'll throw them on and see how they work.

I would love to find an original setting list for them, just something to work off of and know that it's starting out somewhat close

Its on the threaded fork cap part. At least on my set. 

IMG 2500 0.png?VersionId=zWYPCzgOB Ff4RvMOIT5Z3
8/14/2026 6:29am
AJ565 wrote:
Its on the threaded fork cap part. At least on my set. 

Its on the threaded fork cap part. At least on my set. 

IMG 2500 0.png?VersionId=zWYPCzgOB Ff4RvMOIT5Z3

Nothing like that on this set unfortunately. Any idea what the oil capacity is in those forks? 

AJ565
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2352
Joined
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Location
San Antonio, TX, USA
8/14/2026 11:12am
AJ565 wrote:
Its on the threaded fork cap part. At least on my set. 

Its on the threaded fork cap part. At least on my set. 

IMG 2500 0.png?VersionId=zWYPCzgOB Ff4RvMOIT5Z3
Travis610 wrote:

Nothing like that on this set unfortunately. Any idea what the oil capacity is in those forks? 

That depends on your setup. When I first had them revalved they set the oil to 390cc and I was bottoming a bit much on the bigger hits so the next service they changed it to 400cc and that took care of the problem.

8/14/2026 11:30am
AJ565 wrote:
That depends on your setup. When I first had them revalved they set the oil to 390cc and I was bottoming a bit much on the...

That depends on your setup. When I first had them revalved they set the oil to 390cc and I was bottoming a bit much on the bigger hits so the next service they changed it to 400cc and that took care of the problem.

Have to find my notes, but pretty sure I was right around 380 so at least I'm in the ballpark!

I sold the bike they were on and haven't tried them on the '23 yet to see how they work on it

8/14/2026 12:02pm
SWMX wrote:
Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont...

Torn between 07 and 2010. The caps look similar to what was on Rattrays bike in gps, and Alessis bike stateside in 2007. However I dont believe that indicates anything for the midvalve as they could mate any configuration to the CA. So I could very well be wrong. Nagl and Cairoli in 2010 confirmed cone valve. That base valve piston being so small is kind of indicative of the tech at the time. Pretty neat to have!   

I was just watching a JBI video and he mentioned in it about the first cone valve forks in 2007 so good call on that one!!

8/17/2026 11:59pm
Travis610 wrote:
I have a set of early large axle WP cone valve forks and nobody can come up with any info on them when I supply the...

I have a set of early large axle WP cone valve forks and nobody can come up with any info on them when I supply the numbers off of the caps.

I was just wondering when WP started making them as I feel these were some of the first generation1000000893.jpg?VersionId=jm6f26c1000-c223-4d14-973d-46fe6f8a4d02-1 all 828.jpg?VersionId=5fuTxi.ygpvPxX1slDV5kyONCb1000000877

I have an Old 2006 SXS Fork and a Cone Valve from around 2012 so they came up somewhere between .

 

Suspension Service Guy tell me they Show up around 2010

First Two Pictures Shows the SXS Fork 


IMG 5874 3IMG 5279 8.jpeg?VersionId=2Y4jP5zKSvsLes0f76ZIMG 5873 2

8/19/2026 1:13pm
Travis610 wrote:
I have a set of early large axle WP cone valve forks and nobody can come up with any info on them when I supply the...

I have a set of early large axle WP cone valve forks and nobody can come up with any info on them when I supply the numbers off of the caps.

I was just wondering when WP started making them as I feel these were some of the first generation1000000893.jpg?VersionId=jm6f26c1000-c223-4d14-973d-46fe6f8a4d02-1 all 828.jpg?VersionId=5fuTxi.ygpvPxX1slDV5kyONCb1000000877

I have an Old 2006 SXS Fork and a Cone Valve from around 2012 so they came up somewhere between . Suspension Service Guy tell me they...

I have an Old 2006 SXS Fork and a Cone Valve from around 2012 so they came up somewhere between .

 

Suspension Service Guy tell me they Show up around 2010

First Two Pictures Shows the SXS Fork 


IMG 5874 3IMG 5279 8.jpeg?VersionId=2Y4jP5zKSvsLes0f76ZIMG 5873 2

What are the SXS forks all about? Are they a kit fork that pre dates the c.v?

Your c.v forks look the same as mine other than I have black seal holders

8/19/2026 11:53pm
Travis610 wrote:
What are the SXS forks all about? Are they a kit fork that pre dates the c.v?Your c.v forks look the same as mine other than...

What are the SXS forks all about? Are they a kit fork that pre dates the c.v?

Your c.v forks look the same as mine other than I have black seal holders

I think these SXS Forks where Build from the beginning of the 2000s years when KTM Switch to USD Fork , and was replaced with the 

Cone  Valves in 2010-2012 

The Red Cap on my CV was a replacement from the newer forks, the old black ones was Not availeable any more 

2
JMX82
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Location
Hyllykallio, FI
8/20/2026 12:03am
Travis610 wrote:
What are the SXS forks all about? Are they a kit fork that pre dates the c.v?Your c.v forks look the same as mine other than...

What are the SXS forks all about? Are they a kit fork that pre dates the c.v?

Your c.v forks look the same as mine other than I have black seal holders

Yes, the SXS forks are the "A-kit" forks that came before the CV forks. I'm currently running a set of SXS forks on my 250 SX.

image 3596.png?VersionId=ejgjKGzV8MoxOT
2
8/20/2026 12:20am
JMX82 wrote:
Yes, the SXS forks are the "A-kit" forks that came before the CV forks. I'm currently running a set of SXS forks on my 250 SX.

Yes, the SXS forks are the "A-kit" forks that came before the CV forks. I'm currently running a set of SXS forks on my 250 SX.

image 3596.png?VersionId=ejgjKGzV8MoxOT

I get these SXS Forks a few weeks ago for 300€ it looks like very low Hours.They are planed for my 380 KTM Projekt.


Meanwhile i took it into the 360 for testing .


IMG 5902 4IMG 5903 2.jpeg?VersionId=u64tW rEiQfh1qGJftat9d2AwrMIMG 5904 1

2
JMX82
Posts
1602
Joined
5/9/2013
Location
Hyllykallio, FI
8/20/2026 3:48am
I get these SXS Forks a few weeks ago for 300€ it looks like very low Hours.They are planed for my 380 KTM Projekt.Meanwhile i took...

I get these SXS Forks a few weeks ago for 300€ it looks like very low Hours.They are planed for my 380 KTM Projekt.


Meanwhile i took it into the 360 for testing .


IMG 5902 4IMG 5903 2.jpeg?VersionId=u64tW rEiQfh1qGJftat9d2AwrMIMG 5904 1

Judging from the for lug color your forks are bit older generation around 2004'ish but I would need a picture from fork caps to verify that. 

8/20/2026 4:35am
JMX82 wrote:

Judging from the for lug color your forks are bit older generation around 2004'ish but I would need a picture from fork caps to verify that. 

I must check again but i think the Fork Leg is engraved with 05 or 06

IMG 5874 2IMG 5908 6
JMX82
Posts
1602
Joined
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Location
Hyllykallio, FI
8/20/2026 5:11am

Ok then they are the lastest generation SXS forks 2006-2009

 

SXS 03 0.jpg?VersionId=ZSkZO0HwendXAnyfoKzm.Oi4cOpj9RZ
2002-2003 SXS fork caps
SXS 04 3
2004 SXS fork caps
SXS 05
2005 SXS fork caps 
1
8/22/2026 2:27pm

I did some snooping around and came up with the shim stacks for the SXS forks. I'm thinking of giving them a try in my early cone valve fork to see how it works out. Anyone ever gone that route?

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