Wiring was chaffing/falling apart.
Anybody know the part number for the connector?
Or if I can just bypass and use connectors for the neg and power wires directly without connector clip?
Not sure what looped black wires are for, holders for headlight or some other accessory?
Any help is appreciated.
*can’t see in pictures but the wires were falling out of the connector clip/not a secure connection anymore
2020 FC 350
Couple issues in that picture. I would suggest cleaning up the routing and making sure that everything has enough relief - especially when the bars are turned full lock in either direction. Here's some links that will help.
https://www.vitalmx.com/forums/tech-helprace-shop/ktm-wire-harnessstart-button-connector-behind-front-number-plate
https://www.keeferinctesting.com/2021-11-19-ktm-450250-sx-f-electrical-problem-tip/#:~:text=Here%20are%20some%20potential%20problems%20with%20the,when%20turning%20the%20bars%20to%20the%20right**
https://www.ktmshop.se/documents/9ff201fc65ded721d4cd0bcf7ba40af9.pdf
I'm pretty sure those are MOLEX 1490 (5.03mm pitch connectors that are available from almost any electronics supply house).
Get the part numbers and search for what you need using something like octopart.com
Digikey, mouser, RS-Online, and many more suppliers have pins, sockets, housings, crimpers, etc.
Pins & Sockets:
https://us.rs-online.com/product/molex-incorporated/02-09-1119/70190617/
https://us.rs-online.com/product/molex-incorporated/02-09-2103/70190682/
https://us.rs-online.com/product/molex-incorporated/02-09-1104/70190739/
https://us.rs-online.com/product/molex-incorporated/02-09-2118/70190616/
Housings:
https://us.rs-online.com/connectors/rectangular-connectors/soft-shell-connectors/?refinements=%7B%22series%22%3A%5B%7B%22value%22%3A%221490+Series%22%2C%22label%22%3A%221490+Series%22%7D%5D%7D
Thx!
ditch the molex connector they have no business on a dirtbike, they all corrode after awhile. wire it direct.
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This. Cut and soldier with heat shrink. Follow the wires, eliminate the connector.
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