Yz125 power valve issues??

wigglez256
Posts
14
Joined
2/9/2020
Location
Hartselle, AL, USA
Quick rundown on what has led up to this point ..

The bike is a 2000 yz125 I've had it for roughly 2 years and so far it has been temperamental to say the least .

So I had a wiesco 55mm piston kit laying around and out of curiosity I had my jug bored out slightly to accommodate it . My good friend is a killer machinist it took him like no time at all and no charge so hey why not 🤷 put it back together and man did it have good compression and plenty of low end for a 125 but it seemed to sputter a bit on the top end . Took it back apart and of course the power valve pins fell out which was odd because I tacked them in a few months ago to try to solve this problem once and for all. WELL the whole damn top had broken off the little slide so the pin had nothing to sit in. $162.00 later I have some nice like new slides out of a 99 yz. They looked identical in the ad and being as mine have the weird ovalish style things and not the super common round ones I was seeing these were the only ones I could find. It's all back together and now it's really flat. I can go WOT and it barely goes anywhere. It's smoking a good bit and seems to be getting really hot really fast. The plug is barely gray it basically still looks new . My coolant has held and the pump seals are brand new and no leaks out of the weep hole. I can't figure out why it seems so hot and why it barely wants to go anywhere. You can hear it kinda crossover into the pipe but there's no power 🤷 any ideas??
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FGR01
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6146
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10/1/2006
Location
USA
Fantasy
5/18/2020 7:25am
You bored a Nikasil coated cylinder? They are not bore-able. Or does this bike already have a cast iron sleeve installed?

Also, when boring larger, the power valve has to be trimmed back to match the larger bore to prevent contact with the piston and ring.

It sounds to me like you roached the cylinder by boring it and/or the piston clearance is way too tight causing the hot running.

wigglez256
Posts
14
Joined
2/9/2020
Location
Hartselle, AL, USA
5/18/2020 7:54am
When I first got the jug back and installed the top end it ran great and didn't seem to get hot at all really. It ripped but sputtered a bit on the top and when I took the powervalve cover off the left side pin had broken off . It didn't seem hot until I installed the new valves . When it was bored the old valves were bore matched with it. These new valves sit a solid 1/8 back from the sleeve and are roughly that much shorter than my old valves compared side by side. I contacted the person who sold them to me and he says it's the carb or electrical. I'm not convinced . And on the sleeve it appeared to be cast iron so I went with it 🤷 he took 30 thousandths out or something idk I'm not savy with that stuff lol. It's a 700 dollar bike I'm not going to be heartbroken if I have to do a new cylinder it probably needed it anyways lol
wigglez256
Posts
14
Joined
2/9/2020
Location
Hartselle, AL, USA
5/18/2020 7:56am
Just called my friend who did it he said it had a steel sleeve
FGR01
Posts
6146
Joined
10/1/2006
Location
USA
Fantasy
5/18/2020 11:46am
You can't just cut it 30 thousandths and then slap the piston in. You have to measure the piston, add on the clearance you want, and then bore it specifically to that size. This is especially important with Wiseco or any forged pistons as they expand more than cast pistons. I have seen engines run hot before with a Wiseco piston with the clearance too tight.

The Shop

wigglez256
Posts
14
Joined
2/9/2020
Location
Hartselle, AL, USA
5/18/2020 2:23pm
The piston is 0.0020 or something. He said he went to 30 to make up for the expansion
weland28
Posts
53
Joined
2/22/2017
Location
Eagle Grove, IA, USA
5/18/2020 3:11pm
Could be a dumb question but you remembered to mix your gas with oil right? 32:1? Does the bike still run well down low?
wigglez256
Posts
14
Joined
2/9/2020
Location
Hartselle, AL, USA
5/19/2020 9:33am
Haha yes I deff mixed the gas
wigglez256
Posts
14
Joined
2/9/2020
Location
Hartselle, AL, USA
5/19/2020 9:34am
Still runs good down low

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