2015 Suzuki RMZ450 Build - 2018 Update

Bruce372
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1/21/2017 9:07am




Bruce372
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1/21/2017 9:08am
The 2013 thru 2017 ride engineering triple clamps I have for sale save nearly half a pound over stock ones.
Bruce372
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1/21/2017 9:11am




Bruce372
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1/21/2017 9:12am
Swapping out the stock seat foam with the Phantom tall foam saves nearly 0.7 lbs.

The Shop

RussB
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1/23/2017 8:40am
Damn I'm going to go majorly over budget if you guys keep teasing me with those trick parts!

Keep the info coming though, I love to see what other people do with their RMZ's


Little graphics teaser............



Not much longer to wait now!
711mx
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1/23/2017 3:07pm
I have some raptors for sale if your looking for a set? Also have an oil cooler, new recluse clutch cover, rg3 complete linkage, pro circuit throttle body insert and butterfly, boyesen super cooler, hammerhead shift lever and sunline brake pedal for if your looking for some fresh additions as well as a shed load of miscellaneous stuff
RussB
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1/23/2017 3:12pm
711mx wrote:
I have some raptors for sale if your looking for a set? Also have an oil cooler, new recluse clutch cover, rg3 complete linkage, pro circuit...
I have some raptors for sale if your looking for a set? Also have an oil cooler, new recluse clutch cover, rg3 complete linkage, pro circuit throttle body insert and butterfly, boyesen super cooler, hammerhead shift lever and sunline brake pedal for if your looking for some fresh additions as well as a shed load of miscellaneous stuff
Ace! I'm interested. Shoot me an email at rusboyles@googlemail.com
Cheers!
RussB
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2/12/2017 11:26am Edited Date/Time 2/12/2017 11:27am
Apologies for the wait guys, but here she is.

Let me know what you think!


















Massive thanks to:
Watson Decals for providing an insane graphics kit, including fitting onto plastics (flawless job). Very easy company to work with!
Colin Jalland at SPS Racing for dialing in the suspension and mapping.
William Gillett Agricultiural Services for providing me with high quality Putoline Oils.
Mikey Foxall for keeping the engine sweet.
Oli at Off Road World for helping me out with parts.
Ben Gillett for taking the sweet pics!


2
Badd127
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2/13/2017 2:18am
The bike looks great! Nothing over done, or to much bling, very much performance oriented. The simple things like the special order black radiator hoses and the selected bits of Ti hardware show the thort gone into the building.

I would be very interested in a ride report, as you rode the bike last year with the air fork, and now you have the A-kit, and the mapping done.
RussB
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2/13/2017 4:08am
Badd127 wrote:
The bike looks great! Nothing over done, or to much bling, very much performance oriented. The simple things like the special order black radiator hoses and...
The bike looks great! Nothing over done, or to much bling, very much performance oriented. The simple things like the special order black radiator hoses and the selected bits of Ti hardware show the thort gone into the building.

I would be very interested in a ride report, as you rode the bike last year with the air fork, and now you have the A-kit, and the mapping done.
Appreciate the kind words!

As of now, I have ridden the bike twice. Both outings have been positive and I have came away happy with the bike. So far all I have done to the suspension is go 2 stiffer on fork compression and 2 slower on rebound, mainly due to riding deep muddy tracks. I've set the sag at 104mm and forks dropped flush in the clamps, I originally had the forks 5mm up but I felt as though the front end was loading too heavily and I wanted to slow the handling a little.

The bike still feels a little of the rigid side, the suspension works well and absorbs the bumps, but the bike still gives plenty of feedback. The chassis and suspension definitely like to be ridden hard, the faster you go the better it works!

The motor is fantastic, the mellowed initial throttle openings are noticeable, especially yesterday when riding a very rutted and technical track. The bike can be ridden smoothly but has a strong hit when required. There is no hesitation when you crack the throttle and the bike pulls smooth and hard throughout the entire rev range.

I want to work on the front brake, its good but I want more, so will try different pads, CRF set up and maybe a new brake line as well. I'd also like to keep shaving weight were possible, there are a fair few engine bolts left to swap to Ti and I would love to get a lightweight seat foam too.
Luke_Himler
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2/13/2017 5:55am
RussB wrote:
Apologies for the wait guys, but here she is. Let me know what you think! [img]https://p.vitalmx.com/photos/forums/2017/02/12/175804/s1200_IMG_016.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/02/12/175805/s1200_IMG_0166.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/02/12/175806/s1200_IMG_0178.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/02/12/175807/s1200_IMG_0189.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/02/12/175808/s1200_IMG_0201.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/02/12/175809/s1200_IMG_0203.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/02/12/175810/s1200_IMG_0324.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/02/12/175811/s1200_IMG_0326.jpg[/img] Massive thanks to...
Apologies for the wait guys, but here she is.

Let me know what you think!


















Massive thanks to:
Watson Decals for providing an insane graphics kit, including fitting onto plastics (flawless job). Very easy company to work with!
Colin Jalland at SPS Racing for dialing in the suspension and mapping.
William Gillett Agricultiural Services for providing me with high quality Putoline Oils.
Mikey Foxall for keeping the engine sweet.
Oli at Off Road World for helping me out with parts.
Ben Gillett for taking the sweet pics!


what bend are those bars??? bike looks great! love the rmz's
RussB
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2/13/2017 7:09am
what bend are those bars??? bike looks great! love the rmz's
Thanks!

They are Renthal McGrath/Short bend which is a 999 in Twinwall or 821 in Fatbar (what I'm running)

They are the lowest bend Renthal make. I'm 5 10'' so not short but I love this bend. I sometimes bump them up with 5-10mm spacers under the handlebar mounts for sandy tracks to get my weight back a bit.
CarlinoJoeVideo
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2/13/2017 8:39am
Looks awesome! Have you added up all your weight savings?
RussB
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2/14/2017 12:11am Edited Date/Time 2/14/2017 11:55pm
Looks awesome! Have you added up all your weight savings?
I haven't, but I have kept every bolt/nut/spacer etc that I have removed to replace with titanium or aluminium.
So I will weigh them all and half it to get a fairly good estimate of how much I've saved.
RussB
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2/14/2017 5:03am
Motofinne wrote:
The bike looks fantastic! You've done a great job with it!

The only piece that is missing is the "Factory Suzuki front numberplate".

http://www.topfun.com/en/front-number-plates/12814-placa-frontal-portan…
Cheers bud!

I tried desperately to get one, R-Tech don't sell direct so I tried to get one through a UK R-Tech dealer and had no luck. I don't think anyone has one in the UK yet, not that I know of anyway.

I will get one in the future when they are more easily available for sure!
nytsmaC
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2/14/2017 10:14am
Badd127 wrote:
The bike looks great! Nothing over done, or to much bling, very much performance oriented. The simple things like the special order black radiator hoses and...
The bike looks great! Nothing over done, or to much bling, very much performance oriented. The simple things like the special order black radiator hoses and the selected bits of Ti hardware show the thort gone into the building.

I would be very interested in a ride report, as you rode the bike last year with the air fork, and now you have the A-kit, and the mapping done.
RussB wrote:
Appreciate the kind words! As of now, I have ridden the bike twice. Both outings have been positive and I have came away happy with the...
Appreciate the kind words!

As of now, I have ridden the bike twice. Both outings have been positive and I have came away happy with the bike. So far all I have done to the suspension is go 2 stiffer on fork compression and 2 slower on rebound, mainly due to riding deep muddy tracks. I've set the sag at 104mm and forks dropped flush in the clamps, I originally had the forks 5mm up but I felt as though the front end was loading too heavily and I wanted to slow the handling a little.

The bike still feels a little of the rigid side, the suspension works well and absorbs the bumps, but the bike still gives plenty of feedback. The chassis and suspension definitely like to be ridden hard, the faster you go the better it works!

The motor is fantastic, the mellowed initial throttle openings are noticeable, especially yesterday when riding a very rutted and technical track. The bike can be ridden smoothly but has a strong hit when required. There is no hesitation when you crack the throttle and the bike pulls smooth and hard throughout the entire rev range.

I want to work on the front brake, its good but I want more, so will try different pads, CRF set up and maybe a new brake line as well. I'd also like to keep shaving weight were possible, there are a fair few engine bolts left to swap to Ti and I would love to get a lightweight seat foam too.
Very nice!

Go with Nissin pads, they're cheapest if you order them for a Honda such as any CRF450.
kmp1219
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2/14/2017 11:53am
Great job, really impressed with all of the things you have done to cut the weight down. That's one clean Zook!
2/14/2017 2:22pm
If I had an RMZ this is exactly the way I'd do it, Nice job.
KooyaKooya
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2/14/2017 4:11pm
It looks like you're still running the older Suzuki Nissin front caliper. I recently replaced this caliper on my RM with a CRF caliper. It saved 114 grams, and it was only $50 on ebay (used). Bolted right up, works fine with original MC. Additionally, motostuff pro lite steel braided lines claim about a 100g weight loss, and aren't too much more expensive than other brands like Galfer. On motostuff's website, this brake line is only found in the Honda section, and not in the Suzuki, but I'm pretty sure it will fit right up to a Suzuki. Something to look into, maybe...
RussB
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2/15/2017 12:14am
Thanks lads!

I appreciate the advice with the brakes. I will start with the Honda Nissin pads as this is the cheapest place to start. But I would like to get a CRF set-up after all the good reviews I've read.

KooyaKooya - Yes unfortunately the RMZ got the brake update in 2016 so my '15 still has the previous style caliper. It's definitely bulky and overbuilt compared to the newer RMZ and CRF versions.
Thanks for the info on the brake lines too, replacing the stock ones is on my long term list of things I want to do to the bike. So will definitely look into the MotoStuff ones when the time comes!
2/15/2017 3:53am
Did you buy those wheels used? I'm 99.9% theyre my old ones if you did Cool

Bike looks sweet, why did I switch to Kawasaki? Unsure
RussB
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2/15/2017 5:04am
bikerben12 wrote:
Did you buy those wheels used? I'm 99.9% theyre my old ones if you did Cool

Bike looks sweet, why did I switch to Kawasaki? Unsure
Sure did, off eBay. Quite a while ago now. Came with Dunlop MX11's, discs and you threw in an oversize adapter as well.
One of the best eBay buys I've had for sure! I get endless amounts of people asking about the wheels.

I've done multiple searches and never really found anything on 2C or Saxxas.
Did you buy them new? If so where from?
2/15/2017 7:33am
RussB wrote:
Thanks lads! I appreciate the advice with the brakes. I will start with the Honda Nissin pads as this is the cheapest place to start. But...
Thanks lads!

I appreciate the advice with the brakes. I will start with the Honda Nissin pads as this is the cheapest place to start. But I would like to get a CRF set-up after all the good reviews I've read.

KooyaKooya - Yes unfortunately the RMZ got the brake update in 2016 so my '15 still has the previous style caliper. It's definitely bulky and overbuilt compared to the newer RMZ and CRF versions.
Thanks for the info on the brake lines too, replacing the stock ones is on my long term list of things I want to do to the bike. So will definitely look into the MotoStuff ones when the time comes!
I saved over 2/3 of a pound switching to a billet moto stuff caliper and swapping out reg 3 mm braided steel lines for moto stuffs 2mm pro lite lines on my rm 125. The brake lines are super trick. They definitely improve lever feel and stopping power on the bike. They are a grey buy. But fairly expensive. I woukd recommend tho as Kooya said. They do fit suzuki he just hasn't updated his website yet.
2/15/2017 7:46am
bikerben12 wrote:
Did you buy those wheels used? I'm 99.9% theyre my old ones if you did Cool

Bike looks sweet, why did I switch to Kawasaki? Unsure
RussB wrote:
Sure did, off eBay. Quite a while ago now. Came with Dunlop MX11's, discs and you threw in an oversize adapter as well. One of the...
Sure did, off eBay. Quite a while ago now. Came with Dunlop MX11's, discs and you threw in an oversize adapter as well.
One of the best eBay buys I've had for sure! I get endless amounts of people asking about the wheels.

I've done multiple searches and never really found anything on 2C or Saxxas.
Did you buy them new? If so where from?
Yea will have been around Oct/Nov 2015, that's when I got my 16 KXF450.

I bought them used, I had them around 5 years but didn't use them much as I had about 5 sets of wheels Woohoo . They are such good quality, just took me a while to figure out they needed crf discs/sprockets. I love the look of the oversized hubs on them, I've tried finding more but not with much look. I think they are popular in mainland europe.

I still have a few suzuki discs/sprockets/chain sliders if they're any use to you?

RussB
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2/15/2017 11:52pm Edited Date/Time 2/15/2017 11:53pm
bikerben12 wrote:
Yea will have been around Oct/Nov 2015, that's when I got my 16 KXF450. I bought them used, I had them around 5 years but didn't...
Yea will have been around Oct/Nov 2015, that's when I got my 16 KXF450.

I bought them used, I had them around 5 years but didn't use them much as I had about 5 sets of wheels Woohoo . They are such good quality, just took me a while to figure out they needed crf discs/sprockets. I love the look of the oversized hubs on them, I've tried finding more but not with much look. I think they are popular in mainland europe.

I still have a few suzuki discs/sprockets/chain sliders if they're any use to you?

That's crazy! I can't believe they are that old, they are in such good condition. All the spokes turn fine etc.
I put a season on the front wheel last year and it hardly touched it, I think gold rims wear far better than black ones
Good quality stuff for sure.

Yeah, one can never have too many spares! Drop me an email: rusboyles@googlemail.com
Turbojez
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PL
2/16/2017 3:14am
That's a sweet zook mate!!!
2/16/2017 10:27am
RussB wrote:
Cheers bud! I tried desperately to get one, R-Tech don't sell direct so I tried to get one through a UK R-Tech dealer and had no...
Cheers bud!

I tried desperately to get one, R-Tech don't sell direct so I tried to get one through a UK R-Tech dealer and had no luck. I don't think anyone has one in the UK yet, not that I know of anyway.

I will get one in the future when they are more easily available for sure!
RussB
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2/17/2017 12:50am
Nope, it only gives you 'Italy' as an option when ordering and inputting the postage details.
Very annoying!
I've emailed them and they don't ship to customers outside of Italy. It has to be purchased via an R-Tech dealer.

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